Rennsteig CM 25-1.3 Скачать руководство пользователя страница 12

Owner‘s Manual Crimping Machine CM 25-1.3

Rev.: 2016-05-31

12 / 15

7.7. Crimping Dimension Adjustment

In order to ensure fault-free crimping results, the CM 25-1.3 has been set at the factory

in such a manner that the crimp dies are firmly closed at bottom dead center. Under certain

conditions, for example, after changing the crimping dies, a readjustment may necessary to align the 

plunger stroke. The adjustment can be done as follows: 

•  Interrupt air pressure with shut-off valve 

Fig.2/2

 ; remove air supply hose and open shut-off valve 

•  Release the remaining air by pressing the  reset button 

Fig.2/8

•  Move the upper and lower die sets apart by turning the square counter bearing  (keep RESET 

Fig.2/8

 

compressed the entire time) with an SW 12 wrench until the lower dead center and until the scale and 
setting information are visible 

Fig.6

•  Loosen the tensioning screw 

Fig.6/2

 with an SW 2,5 mm Allen wrench

•  Choose the desired dimensional alignment by using the adjusting ring 

Fig.6/3

. Use the extra holes 

provided to select the desired setting 

Fig.6/1

.

Turning the adjustment screw by one scale line will change the plunger stroke by 0,05 mm. 

•  Upon completion of the alignment , secure the adjusting ring 

Fig.6/3 

by tightening the tensioning screw 

Fig.6/2

  (At 180° is another tensioning screw located. In order to ensure a safe clamping only one 

tensioning screw must be tightened, which ever screw is closer to the operator of the machine.)

•  Close the shut-off valve, connect the air supply lines and open the shut-off valve 

Fig.2/2

 

Now, the machine moves back to the starting position and is ready for operation. The crimping

process must now be simulated. The fault-free functioning of a machine cycle is tested in this

fashion. If a successful cycle is not achieved, the crimping dimensions have to be reduced

as described in this chapter (see also section „8.1 Causes of Error and Troubleshooting“). The procedure 

must be repeated on an actual crimp. The crimping dimension attained must be inspected. 

In order to perform a proper inspection a „Rennsteig Werkzeuge“ Crimping Height Slide Gauge is 

recommended for this. It may become necessary to adjust the plunger stroke again until the desired 

crimping dimension is reached. 

 

up

down

0,05

2

3

1

Fig. 6

Содержание CM 25-1.3

Страница 1: ...Owner s Manual Crimping Machine CM 25 1 3 Rev 2016 05 31 1 15 Please read instructions before starting any job Owner s Manual Crimping Machine CM 25 1 3...

Страница 2: ...ices 7 7 3 Adjusting the Working Stroke 8 7 4 Exchange of Crimping Dies 9 7 5 Change of Crimping Position 10 7 6 Exchanging the Adapters for Larger System Measurements 11 7 7 Crimping Dimension Adjust...

Страница 3: ...ess Unauthorized modifications to the machine including the safety devices will exclude the manufacturer from any liability The start of the operation of the machine can be triggered by foot pedal Opt...

Страница 4: ...ng Slide with adjusting collar and scale Swivel shaft to adjust working stroke Upper movable safety cover Upper and lower adapter for die set intake Crimping Die Set Lower movable safety cover Feet Pn...

Страница 5: ...out later at the job site Attention 4 Limitations of Liability The manufacturer will not assume any responsibility for the following damages occurring because of Failure to follow the operating instr...

Страница 6: ...oses for the compressed air The built in pressure gauge Fig 2 4 is set at the factory and limits the air pressure to a max of 6 bar Please ensure the proper connection of air supply hose In order to o...

Страница 7: ...edal to trigger working stroke after the crimp process is completed disengage the foot pedal the machine will move to its starting position Remove the crimped contact Crimp processes whereby the worki...

Страница 8: ...ning width of 6 mm or more see 7 2 Safety Mechanism The switch over to the other working stroke is done as follows Close the shut off valve Fig 3 1 disconnect the air supply then open the shut off val...

Страница 9: ...mm Fig 4 1 open the crimping die by turning the wrench on the square counter bearing slightly Pull out the die set in the direction of the red arrows Fig 4 3 out of the adapters Fig 4 2 Place the new...

Страница 10: ...n wrench through the bore hole in the lower safety cover Fig 5 1 Set crimping dies to the desired position in 22 5 increments locking function Inspect the correct fit of the crimping dies by lining up...

Страница 11: ...towards the user Loosen the upper adapter with an Allen wrench SW 2 5 mm After loosening the screw turn back the adapter intake back by 90 Loosen the lower adapter through the bore hole in the lower...

Страница 12: ...t the desired setting Fig 6 1 Turning the adjustment screw by one scale line will change the plunger stroke by 0 05 mm Upon completion of the alignment secure the adjusting ring Fig 6 3 by tightening...

Страница 13: ...completed Pressure within the pneumatic system is not working correctly Pull out pressure regulator and adjust by turning Check pressure in the system setup to be 6 bar Foreign object in the crimping...

Страница 14: ...Owner s Manual Crimping Machine CM 25 1 3 Rev 2016 05 31 14 15 9 Technical Documentation...

Страница 15: ...ine 2011 65 EU DIN EN 12100 2010 Safety of Machines General Principles of Design Risk Assessment and Risk Reduction DIN EN ISO 13857 2008 Safety of Machines Safety distances to prevent upper and lower...

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