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THERMOJET

G-5700E SERIES

OIL PURIFIER SYSTEM

INSTALLATION AND OPERATING MANUAL

Doc #

77740153

Rev

Date

June 2020

Page

Model Code Designation Key

ThermoJet ® Model G5700

Oil Purifier

Option Description

Option

Code

Description

Application Type

Electrical Area

Classification

H2700

De-watering application in the

Hydrocarbon Processing Industry

ATEX Certified. Zone 2 IIB+H2 T3

22" X 30" footprint

G3700

Degassing Application in

Hydrocarbon Processing Industry

ATEX Certified. Zone 2 IIB+H2 T3

22" X 30" footprint

H4700

De-watering application in the

Hydrocarbon Processing Industry

ATEX Certified. Zone 2 IIB+H2 T3

36" X 48" footprint

G5700

Degassing Application in

Hydrocarbon Processing Industry

ATEX Certified. Zone 2 IIB+H2 T3

36" X 48" footprint

Heater Type

Electric Heater

460 VAC, 60 Hz, 3 Phase

380 VAC, 60 Hz, 3 Phase

380 VAC, 50 Hz, 3 Phase

415 VAC, 50 Hz, 3 Phase

Heater Type

Base mounted with feet and lifting eyes

Fork-liftable

Export Crating

(excluding North

America, South

America & Canada)

Export Crating

Содержание G5700E

Страница 1: ...W Fuqua St B 201 Houston Texas 77085 1 713 464 6266 Fax 713 464 9871 Doc 77740153 Rev 1 READ AND UNDERSTAND THIS OPERATING MANUAL BEFORE ATTEMPTING TO INSTALL COMMISSION OR USE THIS EQUIPMENT FAILURE...

Страница 2: ...______________________ ________________________________________________________________ ________________________________________________________________ _______________________________________________...

Страница 3: ...aust and Relief Valve Connections 24 Electrical Power Connection 27 Grounding 30 V SYSTEM START UP AND OPERATION 31 Start Up Procedures 32 Heater Operation 37 Adjusting System Pressure 40 System Disch...

Страница 4: ...UAL Doc 77740153 Rev 1 Date June 2020 Page 4 of 90 PID Symbol Legend and Customer Connection Chart 69 Electrical Wiring Diagram 70 Fuse Ratings and Characteristics 72 Tagging and Labeling 73 Bill Of M...

Страница 5: ...THERMOJET G 5700E SERIES OIL PURIFIER SYSTEM INSTALLATION AND OPERATING MANUAL Doc 77740153 Rev 1 Date June 2020 Page 5 of 90 I GENERAL INFORMATION...

Страница 6: ...tact the manufacturing office nearest you or check our website For questions regarding this publication or if you have specific questions regarding the installation and operation of ThermoJet Oil Puri...

Страница 7: ...not avoided will result in death or serious injury WARNING This symbol is used to identify a WARNING level of hazard seriousness WARNING indicates a hazardous situation which if not avoided could resu...

Страница 8: ...in its operation and observe all plant driving and safety regulations Do not transport equipment on public roadways using a fork truck This symbol can be used in conjunction with a SAFETY ALERT symbol...

Страница 9: ...understand referenced DATA AND INFORMATION This symbol may be used in conjunction with a NOTICE or with a SAFETY ALERT symbol with either a DANGER or WARNING or CAUTION severity level This symbol is u...

Страница 10: ...THERMOJET G 5700E SERIES OIL PURIFIER SYSTEM INSTALLATION AND OPERATING MANUAL Doc 77740153 Rev 1 Date June 2020 Page 10 of 90 II UNIT IDENTIFICATION AND LABELING...

Страница 11: ...designed to comply with ATEX II 3G Ex dn IIB H2 T3 Inlet Power The LubriMist Model is available for connection to either 380 415 or 460 VAC three phase power The purchaser specifies supply voltage Re...

Страница 12: ...assing Application in Hydrocarbon Processing Industry ATEX Certified Zone 2 IIB H2 T3 22 X 30 footprint H4700 De watering application in the Hydrocarbon Processing Industry ATEX Certified Zone 2 IIB H...

Страница 13: ...ption Code B or E 380 VAC power______________________ Option Code K 415 VAC power______________________ Option Code A 460 VAC power______________________ 380 VAC 415 VAC 460 VAC HZ Machinery is suitab...

Страница 14: ...THERMOJET G 5700E SERIES OIL PURIFIER SYSTEM INSTALLATION AND OPERATING MANUAL Doc 77740153 Rev 1 Date June 2020 Page 14 of 90...

Страница 15: ...5 of 90 Operating Conditions ATEX Constructions Indoor outdoor Use Ambient temperature range o 20 C to 50 C 4 F to 122 F Standard Construction Altitude to 2000m Relative humidity not exceeding 95 Powe...

Страница 16: ...THERMOJET G 5700E SERIES OIL PURIFIER SYSTEM INSTALLATION AND OPERATING MANUAL Doc 77740153 Rev 1 Date June 2020 Page 16 of 90 III DESCRIPTION OF THE PRODUCT...

Страница 17: ...d It is recommended replacement be made when the pressure differential across it as monitored by two easily read gages which are externally mounted on the panel above the access door reaches 2 BAR 30...

Страница 18: ...EX approved constructions must be installed in accordance with the requirements of EN60079 14 2014 Part 14 Electrical installations in hazardous areas other than mines WARNING THIS INSTRUMENT MUST BE...

Страница 19: ...ARTS LIST DRAWINGS SCHEMATICS section of this manual for anchor bolt and equipment clearance dimensions The ThermoJet Oil Purifier is constructed with lift rings Ensure that lifting equipment and rigg...

Страница 20: ...hose should be used If tubing is used increase the diameter by at least one size All connections should be tight and free of air leaks If a flooded suction to the ThermoJet Oil Purifier is not practi...

Страница 21: ...Connect the suction line to the reservoir low point drain or to existing purifier connections if the reservoir is constructed in accordance with API 614 When a flooded suction is provided to the Therm...

Страница 22: ...8 FNPT The plant s nitrogen supply line should be equal to or larger than the 3 8 FNPT connection The nitrogen supply pressure requirement is 4 2 BAR 60 PSIG and must capable of supplying minimum con...

Страница 23: ...URIFIER SYSTEM INSTALLATION AND OPERATING MANUAL Doc 77740153 Rev 1 Date June 2020 Page 23 of 90 Condensate Purifier Connection Condensate Purifier Assembly CPA connection is 1 8 FNPT Pipe CPA connect...

Страница 24: ...re connection is a 1 FNPT spring loaded check valve rated at 1 2 PSIG 0 04 BAR Do not reduce the connection size Smaller connection size will reduce the flow of nitrogen supply through the jet mixer N...

Страница 25: ...ressure check valve located on the vent connection of the ThermoJet Oil Purifier Exhaust to flare piping must be DIN 25 1 NPT or This machine is designed to remove hydrocarbon and water contamination...

Страница 26: ...Piping for the pressure relief safety line must be routed back to the vented oil reservoir from the pressure relief safety valve The pressure relief valve is set to relieve at 0 35 BAR 5 PSI The safet...

Страница 27: ...ntilation requirements as long as the unit meets the operating conditions ThermoJet Oil Purifier is wired for the power supply stated on the nameplate It must not be re wired for any other voltage The...

Страница 28: ...nly be made by a qualified electrician A switch or circuit breaker shall be included in the building installation it shall be in close proximity to the equipment and within easy reach of the OPERATOR...

Страница 29: ...ates at the circuit breaker terminals L1 L2 and L3 located in a controller enclosure See the diagrams below for terminal location and user terminal connection identification The power connection is th...

Страница 30: ...3 Rev 1 Date June 2020 Page 30 of 90 Grounding ThermoJet Oil Purifiers must be grounded to ensure safe operation External ground terminal is located on the left side of the terminal enclosure See diag...

Страница 31: ...THERMOJET G 5700E SERIES OIL PURIFIER SYSTEM INSTALLATION AND OPERATING MANUAL Doc 77740153 Rev 1 Date June 2020 Page 31 of 90 V SYSTEM START UP AND OPERATION...

Страница 32: ...d Care should be taken to avoid spills and ground contamination with the drained waste NOTICE When cleaning oil spills consult with your lubricating oil supplier and the lubricating oil MSDS documenta...

Страница 33: ...Circuit Breaker handle to the ON position Use the ON OFF Selector switch to jog the electric motor and check proper motor rotation Verify the motor rotation against the directional arrow located on dr...

Страница 34: ...minations are secure before closing and securing the enclosure door with all bolts Turn the Circuit Breaker handle to the ON position and again use the ON OFF Selector Switch to jog the electric motor...

Страница 35: ...pump so that air in the suction line can escape As soon as oil flow is established close this valve to prevent any oil spills In case of oil spillage the user or other responsible body must ensure app...

Страница 36: ...suction line distance is within the allowable limit as mentioned in INSTALLATION Section of this manual Check if any air bubbles are present in the sight flow indicator If air bubbles continue to app...

Страница 37: ...igh Temperature alarm pilot light and the yellow Heater ON will be illuminated for both heaters Press the Heater High Temperature Alarm reset button to reset the high temperature alarm and turn the He...

Страница 38: ...one is 25 kW Each heater is equipped with a thermocouple attached to one element of each heater These thermocouples are located in the oil stream inside of the heater vessel and provide a signal for h...

Страница 39: ...will prohibit the oil heater from energizing and oil temperature will continue to fall The Heater On pilot light will be illuminated because the heater controller is providing an ON signal to the hea...

Страница 40: ...the normal operating setting of approximately 16 5 BAR 240 PSIG Slight adjustment to the operating pressure may be necessary If the pump discharge pressure is too low adjust PCV1 by turning adjustmen...

Страница 41: ...sed oil from the separation tank and returns it to the equipment reservoir or bulk oil supply tank being serviced System pressure on the return oil circuit is maintained by a check valve set at 3 4 BA...

Страница 42: ...e pressure gauge between the pressure regulator and the nitrogen needle valve While the ThermoJet is running and with the nitrogen supply needle valves in the closed position the compound pressure gau...

Страница 43: ...ion tank If the separation tank pressure rises above 0 34 BAR 5 PSIG pressure relief safety valve will vent the exhaust to the vented oil reservoir The pressure relief safety valve precludes the poten...

Страница 44: ...pillage the user or other responsible body must ensure appropriate cleanup and decontamination is carried out Reference CLEANING AND DECONTAMINATION in the ROUTINE MAINTENANCE section of this manual N...

Страница 45: ...ride Pentene Cyclobutane Isoprene Propadiene Cyclohexane Methane Propane Cyclopropane Methanol Propylene Cyclopentane Methyl Bromide Propyne Dimethylbutane Methyl Chloride Materials removed by the The...

Страница 46: ...this machine knowing how to read gauge values and alarm settings before attempting these procedures Dailey ThermoJet Oil Purifier System Operational Checks The following operating checks should be ma...

Страница 47: ...delay the motor will stop running and the pump will cease to operated and the oil pressure will falls to zero To shut down the system 1 turn the selector switch form the ON to the OFF position 2 allow...

Страница 48: ...G 5700E SERIES OIL PURIFIER SYSTEM INSTALLATION AND OPERATING MANUAL Doc 77740153 Rev 1 Date June 2020 Page 48 of 90 VI ROUTINE MAINTENANCE NOTICE Only a qualified person should make replacement of sp...

Страница 49: ...Purifier and its subassemblies may be contaminated with the substances being removed from the processed oil Ensure that the methods used to manage and dispose of these materials are in compliance wit...

Страница 50: ...environmental protection department for disposal policy Understand the environmental effect any used cleaning agents used and plan your cleanup accordingly Use environmentally friendly products and r...

Страница 51: ...lter housing to prevent the siphoning of oil out of the heater tube Open the drain valve at the bottom of the filter housing and allow the oil to drain into a suitable container Turn the locking ring...

Страница 52: ...remove the small plug from the bottom of the strainer Collect and properly dispose of all collected contents To remove and clean the strainer screen remove the large plug The suction screen along wit...

Страница 53: ...the ThermoJet is operating Replace oil absorption media sock if saturated This absorption media sock should remain effective for two to four weeks Periodic visual inspection is the only way to determi...

Страница 54: ...THERMOJET G 5700E SERIES OIL PURIFIER SYSTEM INSTALLATION AND OPERATING MANUAL Doc 77740153 Rev 1 Date June 2020 Page 54 of 90 VII CLEANING AND DECONTAMINATION...

Страница 55: ...ermoJet Oil Purifier cabinet and reservoir may be wiped down with cloth rags or recyclable paper wipes or towels that are able to absorb oil and remove any accumulation of dust In case of oil spillage...

Страница 56: ...ith your lubricating oil supplier and the lubricating oil MSDS documentation regarding safe guards and Personal Protective Equipment PPE requirements NOTICE Dispose of all contaminated cleaning materi...

Страница 57: ...ling the following steps should be performed All oil must be drained from the separation tank the oil heater tube the oil filer housing and interconnecting piping and tubing Disconnect all external su...

Страница 58: ...with lifting lugs for lifting and moving Use appropriate lifting and transport equipment to remove this machinery Ensure that all previously connected sources of electrical power are disconnected bef...

Страница 59: ...into a suitable container 4 To drain the heater vessel open the drain valve and drain the oil into a suitable container 5 Remove the oil filter element and install a new one 6 Remove the screen from t...

Страница 60: ...THERMOJET G 5700E SERIES OIL PURIFIER SYSTEM INSTALLATION AND OPERATING MANUAL Doc 77740153 Rev 1 Date June 2020 Page 60 of 90 VIII TROUBLE SHOOTING...

Страница 61: ...ified in Section III of this manual G Verify that suction lift does not exceed 8 feet 2 4 meters H Verify that oil viscosity does not exceed 3 000 SSU I If the pump is noisy check for damage wear fore...

Страница 62: ...ing this might be to remove the thermocouple that is in the ThermoJet and attempt to read ambient condition or a known temperature Then verify that the temperature reading being displayed by the tempe...

Страница 63: ...t Replace filter element at maximum 30 PSIG 2 bar differential If filter discharge pressure range is too low with a clean filter reset pressure relief safety valve PRV1 by turning off machine for 15 s...

Страница 64: ...lter package is not used Contact manufacturer for technical assistance if frequent filter loading occurs Clean Y strainer screen Attempt to remove contaminants not designed for air stripping such as h...

Страница 65: ...aminants which attack Viton seals 7 High differential pressure on oil filter 8 Operating without oil filter element or inlet Y strainer element 9 Operating with inlet Y strainer plugged 10 Incoming oi...

Страница 66: ...Doc 77740153 Rev 1 Date June 2020 Page 66 of 90 IX PARTS LIST DRAWINGS SCHEMATICS NOTICE All electrical checks and circuit testing should only be made by a qualified electrician EXPLOSION HAZARD Subst...

Страница 67: ...tity 1910 3006 Oil Filter Element 6 Microns 1 4052 0235 Filter Housing O Ring Viton 1 77750111 Oil Absorption Media Sock box of 12 1 Before removing the cover to the controller contact appropriate ope...

Страница 68: ...THERMOJET G 5700E SERIES OIL PURIFIER SYSTEM INSTALLATION AND OPERATING MANUAL Doc 77740153 Rev 1 Date June 2020 Page 68 of 90 Process and Instrument Diagram...

Страница 69: ...THERMOJET G 5700E SERIES OIL PURIFIER SYSTEM INSTALLATION AND OPERATING MANUAL Doc 77740153 Rev 1 Date June 2020 Page 69 of 90 PID Symbol Legend and Customer Connection Chart...

Страница 70: ...THERMOJET G 5700E SERIES OIL PURIFIER SYSTEM INSTALLATION AND OPERATING MANUAL Doc 77740153 Rev 1 Date June 2020 Page 70 of 90 Electrical Wiring Diagram...

Страница 71: ...THERMOJET G 5700E SERIES OIL PURIFIER SYSTEM INSTALLATION AND OPERATING MANUAL Doc 77740153 Rev 1 Date June 2020 Page 71 of 90 Transformer Wiring 380 Volt Transformer 415 Volt Transformer...

Страница 72: ...mp note2 2 77750115 3 Time Delay Fuse Class CC 600 VAC 15 AMP 3 30180010 2 Time Delay Fuse Class CC 600V 1 Amp 4 30180021 1 Time Delay Fuse 13i32 X 1 1i2 _ 250V 2 Amp 5 77750115 3 Time Delay Fuse Clas...

Страница 73: ...THERMOJET G 5700E SERIES OIL PURIFIER SYSTEM INSTALLATION AND OPERATING MANUAL Doc 77740153 Rev 1 Date June 2020 Page 73 of 90 Tagging and Labeling...

Страница 74: ...THERMOJET G 5700E SERIES OIL PURIFIER SYSTEM INSTALLATION AND OPERATING MANUAL Doc 77740153 Rev 1 Date June 2020 Page 74 of 90...

Страница 75: ...THERMOJET G 5700E SERIES OIL PURIFIER SYSTEM INSTALLATION AND OPERATING MANUAL Doc 77740153 Rev 1 Date June 2020 Page 75 of 90...

Страница 76: ...0180021 1 Time Delay Fuse 13 32 X 1 1 2 _ 250V 2 Amp 13 30201014 1 Ground Lug 14 30561060 30561080 1 Molded Case Circuit Breaker_3 Pole 60 Amp note 4 Molded Case Circuit Breaker_3 Pole 80 Amp note 1 2...

Страница 77: ...SS316 Set 270 PSI CE PED 36 77760648 1 Pump Motor Mount USA4F17 Pump to M90 B35 Flanged Motor 37 77760731 77760757 77760759 77760761 1 Motor Non Sparking 3 6 kW 50 C 380 3 50 4 pole 1445 rpm Ex nA II...

Страница 78: ...TFE Packing 47 77750560 1 Relief Valve 3 4 x 1 Packed Lever EDPM Seat 0 129 Orifice Set 5 PSI Non Code CE PED 48 F1192 1 Air Pressure Regulator Note 1 Used in Model G5700 EE 380Volt 50 Hz Electrical P...

Страница 79: ...THERMOJET G 5700E SERIES OIL PURIFIER SYSTEM INSTALLATION AND OPERATING MANUAL Doc 77740153 Rev 1 Date June 2020 Page 79 of 90 General Arrangement Drawings Front View w Door Opened...

Страница 80: ...THERMOJET G 5700E SERIES OIL PURIFIER SYSTEM INSTALLATION AND OPERATING MANUAL Doc 77740153 Rev 1 Date June 2020 Page 80 of 90 Left Side View...

Страница 81: ...THERMOJET G 5700E SERIES OIL PURIFIER SYSTEM INSTALLATION AND OPERATING MANUAL Doc 77740153 Rev 1 Date June 2020 Page 81 of 90 Top View...

Страница 82: ...THERMOJET G 5700E SERIES OIL PURIFIER SYSTEM INSTALLATION AND OPERATING MANUAL Doc 77740153 Rev 1 Date June 2020 Page 82 of 90 Right View...

Страница 83: ...THERMOJET G 5700E SERIES OIL PURIFIER SYSTEM INSTALLATION AND OPERATING MANUAL Doc 77740153 Rev 1 Date June 2020 Page 83 of 90 Controller...

Страница 84: ...THERMOJET G 5700E SERIES OIL PURIFIER SYSTEM INSTALLATION AND OPERATING MANUAL Doc 77740153 Rev 1 Date June 2020 Page 84 of 90 Dimensional Outline Drawings Front View...

Страница 85: ...THERMOJET G 5700E SERIES OIL PURIFIER SYSTEM INSTALLATION AND OPERATING MANUAL Doc 77740153 Rev 1 Date June 2020 Page 85 of 90 Front View Heater Removal...

Страница 86: ...THERMOJET G 5700E SERIES OIL PURIFIER SYSTEM INSTALLATION AND OPERATING MANUAL Doc 77740153 Rev 1 Date June 2020 Page 86 of 90 Left Side View...

Страница 87: ...THERMOJET G 5700E SERIES OIL PURIFIER SYSTEM INSTALLATION AND OPERATING MANUAL Doc 77740153 Rev 1 Date June 2020 Page 87 of 90 Rear View...

Страница 88: ...THERMOJET G 5700E SERIES OIL PURIFIER SYSTEM INSTALLATION AND OPERATING MANUAL Doc 77740153 Rev 1 Date June 2020 Page 88 of 90 Right Side View...

Страница 89: ...THERMOJET G 5700E SERIES OIL PURIFIER SYSTEM INSTALLATION AND OPERATING MANUAL Doc 77740153 Rev 1 Date June 2020 Page 89 of 90 Top View...

Страница 90: ...THERMOJET G 5700E SERIES OIL PURIFIER SYSTEM INSTALLATION AND OPERATING MANUAL Doc 77740153 Rev 1 Date June 2020 Page 90 of 90 Bottom View Anchor bolt spacing...

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