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REHATEAM s.r.l.—vicolo Negrelli 5—31040 Castagnole di Paese TV  

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 www.rehateamprogeo.com

 

Service Manual EXELLE JUNIOR 4

 

 

 

FRONT HEIGHT  1 

(caster on fork) 

V

 

Fork 

height 

Sport 

 

 2 holes 

 h. 88 

Small

  

 3 holes 

 h. 112 

Medium  

 5 holes 

 h. 152 

Long 

  

 4 holes  

 h. 178 

Holes interval 

 12,7 mm 

Stan

da

rd versi

on

 

T

he entity of the adjustment obviously depends on the caster and fork’s sizes. 

 

Screw off the bolt 

V

 while holding the other.  

Remove the axle 

P

Position the caster to another hole, insert the axle and fix the bolt 

V

 holding the one on the 

other side. 

Pay attention to the spacers between caster and fork. 

SERVICE MANUAL 

V

 

V

 

P

 

It  is  advisable  to  pread  a 

drop  of  mild  lock  thread 
glue on the bolts 

V

Содержание PROGEO EXELLE JUNIOR

Страница 1: ...REHATEAM s r l vicolo Negrelli 5 31040 Castagnole di Paese TV www rehateamprogeo com Service Manual EXELLE JUNIOR 1 S E R V I C E M A N U A L EXELLE JUNIOR Rev 0 06 05 2020 SERVICE MANUAL ENGLISH...

Страница 2: ...s for any non standard requirements or modifications to allow them to evaluate such modifications and verify that they will not compromise the normal and safe use of the wheelchair Any modification of...

Страница 3: ...r frame 18 SETTING point of balance Dynamic 2 0 rear frame 19 SIDE GUARD Standard rear frame Dynamic 2 0 rear frame 21 SIDE GUARD Dynamic rear frame first version 24 SIDE GUARD Removable with blade sy...

Страница 4: ...178 Holes interval 12 7 mm Standard version The entity of the adjustment obviously depends on the caster and fork s sizes Screw off the bolt V while holding the other Remove the axle P Position the ca...

Страница 5: ...clamp A to the desired height following the holes on the frame If the clamp A results hard to move loosen the nuts E Align the holes of the clamp to those on the frame and insert the spacing buckle D...

Страница 6: ...ixing point of the footrest plate is at the same height even if the assembly is different The arrows show the fixing points of the clamp Such points are independent from those fixing the lever Further...

Страница 7: ...below the clamp according to the neces sary adjustment and fix the parts Note according to how the parts are assembled to one another the bolts changes see nere below According to the necessary combi...

Страница 8: ...axle in its point A 16 mm spanner screw off the locknut D and remove the axle Insert the new axle and firmly tighten it on the fork Similarly you can change the fork with another of different size To...

Страница 9: ...he nut D with two of its two sides perfectly aligned with those of the slot A but without moving the fork support The adjustment nut D has two holes Each hole gives 6 different positions so in total t...

Страница 10: ...not turn smoothly Clean or change the bearings FRONT WHEELS The casters are not adjusted at the same height Adjust the front wheels at the same height The tyres of the two front wheels are different...

Страница 11: ...e fork or its support or to a tiny imperfection among all parts fixed together due to their manufacturing tolerances Since the hexagon system does not allow for latitudinal camber adjustment the only...

Страница 12: ...need different in length and type bolts It the picture for instance the bolt 1 fixes only the plate to the frame the bolt 2 fixes the plate and the support whereas the bolt 3 fixes only the support I...

Страница 13: ...F1 and F2 insert the receiver B and fix it with the nut D1 and washer R1 Through the joint holes J1 J2 and J3 the assembly has the adaptation washer R2 and the M20 threaded made to measure counter bu...

Страница 14: ...ition by moving the plate K by means of the joints J and the supports S1 and S2 First loosen the nut DJ and then the bolt VJ of each joint If the receiver B is fixed to a joint loosen the receiver Loo...

Страница 15: ...5 43 5 93 4 120 5 I 135 9 C 41 44 89 3 112 2 60 1 41 5 44 5 78 2 106 1 124 7 42 45 I 119 8 D 108 1 82 7 42 5 45 5 115 8 I 70 10 D 95 9 43 46 111 7 100 11 91 10 43 5 46 5 90 5 70 8 44 47 88 5 100 8 44...

Страница 16: ...B Screw off the nut C remove the receiver and insert it in another hole Pay attention to the position of the toothed washer D and to the spacers E if any Securely fix the receiver If you lower the rea...

Страница 17: ...s are now approximately 1 cm ahead Therefore the settings change and in fact F1 Extreme 100 mm in picture 1 F1 was Prudential In both small pictures the receiver is fixed through F1 of the black plate...

Страница 18: ...ate A along the frame There are three pre drilled holes 1 2 3 on the frame therefore two positions The rear wheel plate can be assembled facing either frontward or rearward The possible setting thus a...

Страница 19: ...allows for a reasonable good range of adaptation Note if the side guard is straight you can decide to modify it or not A When you decrease the rear height you have to move the side guard up 1 After a...

Страница 20: ...fine sand paper 7 Position the side guard to approximately 5 mm from the tyre and parallel to it 8 Continue following the instruction from points 5 to 10 of adjustment A C When you change the setting...

Страница 21: ...e wheel and proceed The system consists of the rotation of two components A rotation of the whole system side guard and ring fixed together B rotation of the side guard on the ring The combination of...

Страница 22: ...e ring To rotate the side guard hold the ring with one hand and turn the side guard with the other hand If the bolt F is not accessible loosen the two grab screws C and turn the whole system as explai...

Страница 23: ...de guard that may move Finally tighten the headless bolts C See also A ROTATION OF THE WHOLE SYSTEM Before tightening the nut open the seat and let it lock to the four supports Two of such supports ar...

Страница 24: ...wheelchair when originally assembled The shape of the side guard always allow for a reasonable good range of adaptation Note if the side guard is straight you can decide to modify it or not AWHEN YOU...

Страница 25: ...of the side guard BWHEN YOU INCREASE THE REAR HEIGHT you have to move the side guard down X B If the lower side of the side guard is in contact with the support it is necessary to cut it 1 Measure th...

Страница 26: ...ing points of the plate To have a 3 camber adjusting the convergence too you need for each side of the wheelchair 6 pieces of 0 5 mm washers between the plate B and the frame A positioned as shown her...

Страница 27: ...e wheelchair from a fixed point of the frame or of a support fixed to it to the centre of the tyre Follows next page RECEIVER DA DP DP WRONG WORK ON A FLAT AND EVEN SURFACE With cambered wheels it is...

Страница 28: ...r to draw the wheel near the front frame If the front distance DA is narrower than the rear distance DP you have to turn the receiver to move the wheel away from the front frame Every time you turn th...

Страница 29: ...time you can turn the clamp on the frame and the brake on the clamp Position the brake knurled rod C at a distance D of a few millimetres and parallel to the ground Temporarily tighten the bolt A and...

Страница 30: ...led rod longer by means of spacers Remove the bolt B In order to remove it put the knurled rod in a vice and heat it with a hot air blower because the bolt is locked with strong lock thread glue DO NO...

Страница 31: ...ever A and fix it to the holes on the frame These same holes are designed to fix the clamp B of the fork support too In some case as you will see the clamp is involved in the front height adjustment T...

Страница 32: ...djustment with 1 5 cm intervals is always possible Adjustment keeping the same fixing points on the frame To change height and or orientation remove the two bolts washers nuts D E and remove the lever...

Страница 33: ...ver opposite vertically However by doing that as from 1 to 2 in the pic tures you also change the horizontal orientation To keep the horizontal orientation as from 1 to 3 or from 2 to 4 you need to ex...

Страница 34: ...ikewise above mentioned In the common holes remove the bolt V3 then if the lever is to be fixed through two common holes then the spacer L is not needed because the lever will lean on the flat face of...

Страница 35: ...e two independent plate can be different The L shaped and the curved three inclination have the same system POSITIONING Internal or external according to the positioning lever see also footplate posit...

Страница 36: ...Once reached the correct inclination tighten the bolt A on the lock side Check the footplate engages and disengages easily you may need to make a minor angle adjustment working on the plate and then...

Страница 37: ...ve the two bolts C of the lock support and slide it off the footplate tubular Remove the two bolts C of the rotation support and slide the footplate out of it Should the bolts be too hard to unscrew y...

Страница 38: ...in two sizes that allow for different height Usually the backrest tube is fixed through the hole F1 that allows for backrest height from 28 5 to 42 cm short tube or from 40 5 to 54 cm long tube If yo...

Страница 39: ...orlowerthebackrest tubestothedesiredheight If the minimum height you can reach is not enough it is necessary to cut the lower side of the tube If the maximum height you can reach is not enough it is n...

Страница 40: ...ner side of the wheelchair To adjust the angle loosen the 4 bolts and swing the tube frontward or backward to the desired inclination Finally tighten the 4 bolts A In some case the closest backrest an...

Страница 41: ...eel and at the same time with a mallet gently hit a little harder if necessary the hub or spokes of the wheel press the quick release button so that the axle s pin is out then position a spanner on th...

Страница 42: ...of the support A add one or two 5 mm spacers D between the support A and the crossbar tube support C and tighten Note while fixing the bolts B you have to hold the spac er D aligned with the support C...

Страница 43: ...e side guard but also to let it hold its position When all bolts are accessible even with the rear wheel on operations result quicker These instructions do not consider this convenient case Put the re...

Страница 44: ...e it longer in front only it becomes medium frame 2 Add rear spacer so you will make it longer at rear only 4 the seat depth in creases by 2 5 cm Add front and rear spacers so you will make it longer...

Страница 45: ...SHORT TO MEDIUM FRAME Proceed as just explained above but the other way round FROM MEDIUM TO LONG FRAME Remove the two bolts V2 and corresponding nuts that fix the rear frame to the connection inner t...

Страница 46: ...tube bolt washer nut If you change the frame to long frame the front fixing point of the side guard support will correspond to the bolt fixing the frame to the connection tube It is not advisable to u...

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