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U32E-5 FPI Direct Vent Gas Insert

TO THE NEW OWNER

Congratulations!  You are the owner of a state-of-the-art Gas Insert by FPI.

The FPI Gas Insert Series of hand crafted appliances has been  designed to provide you with all  the warmth 
and charm of a fi replace, at the fl ick of a switch.  The models U32E-NG5 and U32E-LP5 of this series have 
been approved by Warnock Hersey for both safety and effi ciency.  As it also bears our own mark, it promises 
to provide you with economy, comfort and security for many trouble free years to follow.  

Please take a moment now to acquaint yourself with these instructions and the many features of your FPI 
Fireplace.

Содержание U32E

Страница 1: ... or any other appliance Installation and service must be performed by an authorized installer service agency or the gas supplier FOR YOUR SAFETY What to do if you smell gas Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cannot reach y...

Страница 2: ...l the warmth and charm of a fireplace at the flick of a switch The models U32E NG5 and U32E LP5 of this series have been approved by Warnock Hersey for both safety and efficiency As it also bears our own mark it promises to provide you with economy comfort and security for many trouble free years to follow Please take a moment now to acquaint yourself with these instructions and the many features ...

Страница 3: ...th the manufacturer s installation instructions and the Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 or the current Standard of Fire Safety Criteria for Manufactured Home Installations Sites and Communities ANSI NFPA 501A and with CAN CSA Z240 MH Mobile Home Standard in Canada See section Manufactured Mobile Home Additional Requirements for additional requirements This...

Страница 4: ...LP 18 Full Screen doors 19 Contemporary Faceplate and doorframe installation 21 optional hearth trim installation 23 Low profile Faceplate installation 24 Low profile hearth trim installation 26 Optional Wall Thermostat 27 Optional Remote Control 27 Final Check 27 Battery Installation 27 GT Remote Installation 28 GTM Remote Installation 29 Wiring Diagrams 31 OPERATING INSTRUCTIONS Lighting Procedu...

Страница 5: ...Z240 VC Véhicules de camping ou la norme 24 CFR Part 3280 Manufactured Home Construction and Safety Standard Si ces normes ne sont pas pertinentes utilisez la norme ANSI NCSBCSA225 1 NFPA501A Manufactured Home Installations Standard AVERTISSEMENT Ce foyer a été converti pour utilisation avec un foyer au gaz encastrable et ne peut être utiliser pour brûler du bois ou d autres combustibles solides à...

Страница 6: ... feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installati...

Страница 7: ...THE FIREPLACE GLASS AND SHOULD STAY AWAYTO AVOID BURNS OR CLOTHING IGNITION INSTALLATION AND REPAIR SHOULD BE DONE BY AN AUTHORIZED SERVICE PERSON THE APPLIANCE SHOULD BE INSPECTED BEFORE USE AND AT LEAST ANNUALLY BY A PROFESSIONAL SERVICE PERSON MORE FREQUENT CLEANING MAY BE REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING BEDDING MATERIAL ETC ITISIMPERATIVETHAT CONTROLCOMPARTMENTS BURNERS ANDCIRCUL...

Страница 8: ...el burning factory built fireplace may void the listing of the fireplace Checkwithyourlocalinspectorbeforecommencing with this installation BEFORE YOU START Safe installation and operation of this appliance requirescommonsense however wearerequired bytheCanadianSafetyStandardsandANSIStand ards to make you aware of the following General Safety Information 1 The appliance installation must conform w...

Страница 9: ...ion Flue Liner Installation 6 Slide the unit fully into the fireplace 7 Test gas pressure Refer to section Gas Pipe Pressure Testing Check aeration system Refertosection GasInsertAeration System 8 Install 4 AA batteries into the battery pack Batteries must be installed to operate the burner switch 9 Installstandardandoptionalfeatures Refer to the following sections a Brick Panel b Log Set c Facepl...

Страница 10: ...gram 3 Note A noncombustible mantel may be installed at a lower height if the framing is made of metal studs covered with a noncombustible board FLUE LINER INSTALLATION 1 Cut the flex liner as required 2 MarktheendofonelinertoindicateInlet 3 Connect the other end of the above liner to theinletsideoftheterminationadaptor seal connection with high temperature silicone Secure with gear clamp 4 Connec...

Страница 11: ...the tabs are secure For the location of the side brick tab screws see diagram 1 5 Remove the brick tabs and slide the side brick panels into position See diagram 1 Install the brick tabs See diagram 2 1 Make sure the valve is in the OFF position 2 Loosen the IN and or OUT pressure tap s turning counterclockwise with a 1 8 wide flat screwdriver 3 Attach manometer to IN and or OUT pressure tap s usi...

Страница 12: ...g 27 31 into the pins on the rear log tray 4 Fit log 27 32 into the pins on the middle left hand side of the burner 27 32 27 32 27 35 Vermiculite and Embers 27 31 Read the instructions below carefully and refer to the images Dangerous operating conditions may occur if the logs are not positioned in their correct locations If the logs are broken do not use the unit until they are replaced Broken lo...

Страница 13: ... side of the burner Rest the other end of log 27 34 on the notch in log 27 33 5 Fit log 27 33 into the pins at the front of the burner 7 Fit the bottom end of log 27 35 into the pin in log 27 33 and rest the top end of log 27 35 on the notch in log 27 31 27 32 27 33 27 33 27 34 Tab 27 34 27 33 27 35 27 33 ...

Страница 14: ... logs 27 33 and 27 31 9 Place embers along the front of the burner as shown Ensure not to cover any burner ports 27 35 27 31 27 33 27 36 27 36 Embers 10 Separate platinum embers and place on the burner just in front of the logs as shown Avoid stacking platinum embers Platinum Embers ...

Страница 15: ...U32E 5 FPI Direct Vent Gas Insert 15 INSTALLATION Completed Log Set Installation 27 33 27 32 27 31 27 36 27 34 27 35 ...

Страница 16: ... trim with the ON OFF switch to the top trim Diagram 2 Connect the right side trim to the top trim 4 Place the trim on the assembled faceplate panels aligning the wire connections from the switches with the notch on the left side panel 5 Connect the fan switch wires by taking the black and red wires with the male ends in thegreyharness andconnectthemwiththe wire connectors from the fan speed contr...

Страница 17: ...l the frame simply hook the top door flange onto the top of the unit and swing the door towards the unit diagram 1 Be careful that the glass gasket does not roll up there must be a gap between the gasket and the door lip to ensure that the door sits securely on the unit Diagram 2 1 The top louver is held in place by friction fit if the louver needs to be adjusted bend the bracket out as shown in t...

Страница 18: ...steps 3 1 12 Check for gas leaks 13 Check inlet and outlet pressures 14 Check operation of flame control 4 Pull off the pilot cap to expose the pilot orifice 5 Unscrew the pilot orifice with the allen key then replace with the LPG pilot orifice and the pilot cap provided in the kit 6 Remove burner orifice with a 1 2 wrench Use another wrench to hold on to the elbow behind the orifice Discard orifi...

Страница 19: ...over wires and tuck into side trim 2 Lift unit up slightly and push down on the corners of the Bottom Trim Bracket and slide under unit Unit should touch tabs on Bottom Trim Bracket Bottom Trim Bracket Push in Corners 3 Completely secure the full screen door frame to the unit by securing 4 screws to the Left and Right Side Trims NOTE When mounting the full screen door frame to the unit the side tr...

Страница 20: ... Top Frame is held in place by friction fit if the frame needs to be adjusted bend the bracket accordingly Hinge Screen Door 7 Install the Left and Right Side Screen Doors in the fully open position by placing over top of the hinges on the full screen door frame 8 Close screen doors NOTE If you find that the doors do not align properly adjust the hinges on the door s by loosening them and adjust a...

Страница 21: ...e fan rheostat on the left side of the faceplate as shown Fan Rheostat Metal Lip Openings on hinge 4 Fold down the 2 hinges on the bottom frame to a flat position The bottom frame is installed with a friction fit the opening in the corner of each hinge slides over the metal lip located on the floor of the unit Note Ensure the bottom frame is positioned properly before installing by making sure the...

Страница 22: ...by hooking the top flange over the top of the glass door 9 Run supplied 120V power cord along front face of masonry fireplace and plug into nearest receptacle 10 Slide unit into final position 8 Lower the door frame gently into place Completed Faceplate Door Frame Installation ...

Страница 23: ...les in the Hearth Trim are oblong so the trim can be adjusted inwards or outwards as needed to suit finishing NOTE Don t tighten the screws down completely at this point do a trial fit to the unit make any necessary adjustments when trim fits properly tighten the screws 4 Hearth Trim Installation 1 Secure the two 2 hearth trim pieces together as shown in diagram 2 Secure using the 2 screws provide...

Страница 24: ...on the firebox using 2 screws per hinge 6 Secure the wires to the back of the inner faceplate with a wire clip 4 Tuck the wires into the clip to keep them away from the insert using the clip provided Attach the clip to the rear of the faceplate to en sure that the wires do not touch the side of the unit The power cord should be run behind the inner faceplate panel 5 Install the on off switch fan s...

Страница 25: ... 10 Take the outer faceplate line up the openings on the left and righ legs and install onto the inner faceplate panel pins Diagram 8 Diagram 9 Diagram 10 Diagram 11 Final Install Inner faceplate panel pins Outer faceplate 8 Attach the bottom louver to the 2 hinges using 2 screws per hinge Diagram 7 ...

Страница 26: ...rth trim is evenly space on either side of the backing plate 5 Reinstall backing plate 6 Reinstall outer faceplate If no holes are present on the backing plate proceed to the Step 3 2 If screw holes are present on backing plate secure the hearth trim to backing place with 2 screws on each side If no screw holes are present 3 Remove backing plate by removing 4 screws lay down flat Diagram 1 Screw L...

Страница 27: ...per draft CAUTION Any alteration to the product that causes sooting or carboning that results in damage to the exterior fascia is not the responsibility of the manufacturer CAUTION Do not connect the millivolt remote control wires for to the 120V wires 3 Install3AAAalkalinebatteriesintransmitter and 4 AA alkaline batteries in the receiver Install the receiver and its cover in the wall Switch the r...

Страница 28: ...the heat shield to the receiver with two screws and attach to the floor of the unit with a velcro pad 12 Reverse steps 5 and 4 13 Match the remote control to the receiver see remote control instructions 14 Reverse steps 2 and 1 15 Check to ensure there are no gas leaks 4 Remove DFC digital firebox control box from the floor of the unit 5 Disconnect wire harness ground wire and spark wire from DFC ...

Страница 29: ...located on the floor of the unit as shown below Do not use battery pack with receiver 6 Locate green and white ON OFF wires Connect the TPTH and TH wires green to green and white to white as shown below 7 Plug in receiver DC supply wire to the DFC supply as shown below Remove the hi lo knob by removing 2 screws as shown below Be sure to remove diaphram and spring discard both 8 Install the stepper...

Страница 30: ...ith two screws and attach to the floor of the unit with a velcro pad 15 Reverse steps 5 and 4 16 Match the remote control to the receiver see remote control instructions 17 Reverse steps 2 and 1 18 Check to ensure there are no gas leaks Heat shield 10 Install 4 AA batteries into the receiver Ensure correct polarity 11 Plug receiver wire harness into the back of the receiver and bundle wires with t...

Страница 31: ...86 ON OFF Stand Alone Illustrated Wire Diagram Surefire Switch IPI CPI Standard Main ON OFF Switch or Optional Wall Switch Battery Holder Pilot Ground Wire Chassis Ground EI Pilot Sense Electrode Spark Electrode DFC Wire Harness Assembly Proflame DFC Board 886 Proflame Valve Note 4 AA batteries must be in stalled to operate the burner switch Do not use a 9 volt battery IMPORTANT If the optional re...

Страница 32: ...r des blessures ou des dommages matériels Reportez vous au manuel du propriétaire de l information fournie avec cet appareil Pour obtenir de l aide ou des informations supplémen taires consulter un installateur qualifié une agence de service ou fournisseur de gaz 1 Turn on ON OFF switch 2 After approximately 4 seconds the spark ignition system will spark for 60 seconds to light the main burner 3 T...

Страница 33: ... all venting and the cap is unobstructed 6 Verify log placement If the pilot cannot be seen when lighting the unit the logs or the embers have been incorrectly positioned 7 The unit should never be turned off and on again without a minimum of a 60 second wait 8 When lighting the appliance the inside of the glass may fog up This will burn off after a few minutes of operation DO NOT BURN THE APPLIAN...

Страница 34: ...flowing around the thermopile and 1 around the thermocouple and 1 flowing across the rear of the burner it does not have to be touching the burner WARNING CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURE AND SHOULD STAY AWAYTOAVOIDBURNSORCLOTHING IGNITION YOUNGCHILDRENSHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE CAUTION ANY SAFETY S...

Страница 35: ...y Front and a tadpole gasket for the Flush Front Part 936 155 GOLD PLATED TRIM The 24 carat gold plated finish on the trim requires little maintenance and need only be cleanedwithadampcloth DONOTuseabrasive materials or chemical cleaners as they may harm the finish and void the warranty Clean any fingerprints off before turning the unit on If the top louvers start to discolour check the door gaske...

Страница 36: ... Intake Hood to the rear firebox wall and lift out 8 Remove the 10 screws holding the Access Panel in place 9 Remove the Fan Air Duct by loosening the 3 screws squeeze the sides together to remove TO REMOVE FAN 1 Turn the unit off and allow it to cool to room temperature 2 Unplug or disconnect power source to stove 3 Remove glass front see section Standard Flush Door 4 Remove logs and brick panels...

Страница 37: ... Remove the burner assembly by removing the 2 screws and lifting it out 7 Remove the 2 screws holding the Air Intake Hood to the rear firebox wall and lift out 8 Disconnect the inlet gas line 9 Disconnect the EV1 EV2 and ground wires from the valve as shown below 11 Push the valve assembly to the left and lift the entrire assembly out 12 Replace with new valve tray assembly and reverse steps 10 1 ...

Страница 38: ...ief 19 Grommet for Power Cord 514 972 Conversion Kit to Propane 918 846 Manual 21 420 920 FlushLouvers Set Black Gold 420 922 Flush Louvers Set Black 420 923 FlushLouvers Set Black Steel 422 901 BrickPanelSet StandardBrown 422 902 Brick Panel Set Standard Red 422 903 Brick Panel Set Herringbone Brown 33 Brick Panel Right Side 34 Brick Panel Left Side 35 Brick Panel Back 36 400 090 Brick Clip 41 42...

Страница 39: ...4 390 Burner Orifice LP 52 936 170 Orifice Gasket 66 911 006 Pilot Assembly 3 Flame NG 911 007 Pilot Assembly 3 Flame LP 67 Pilot Holder 68 W840470 Pilot Assembly Gasket 425 930 Log Set 70 420 143 Valve Tray Gasket 71 402 526 Grate Diffuser Assy 72 420 519 Burner Assembly NG LP 73 Log Tray Mount Bracket 74 Log Tray Rear 90 910 421 Pilot ON OFF 3 SIT Extension Knob Not available as a replacement pa...

Страница 40: ...T FLUSH FRONT 149 137 112 112 112 140 112 137 137 135 139 137 FLUSH FRONT ASSEMBLY Part Description Flush Door 422 530 Complete Flush Door Assy 112 904 196 1 Round Magnet 135 940 307 P Flush Glass 137 904 691 U Clip 139 936 155 Tadpole Glass Gasket ...

Страница 41: ...aceplate Side Right Custom 72 Faceplate Top Custom 73 Faceplate Side Left Custom 74 904 586 Speed Control Knob c w Spring Clip FACEPLATE ASSEMBLY Part Description Part Description 402 918 Complete Faceplate Set Standard Contour with Black Trim 91 Faceplate Side Right Standard 92 Faceplate Top Standard 93 Faceplate Side Left Assy Standard 402 532 Trims Pkg Standard Black 402 950 Trim Pkg Standard B...

Страница 42: ...2E 5 FPI Direct Vent Gas Insert PARTS LIST CONTEMPORARY FACEPLATE AND DOOR FRAME Part Description 3 1 2 1 425 512 Door Bottom Assembly 2 425 513 Frame Inside 3 425 514 Faceplate Outside 4 425 942 Hearth Trim ...

Страница 43: ...U32E 5 FPI Direct Vent Gas Insert 43 PARTS LIST LOW PROFILE FACEPLATE Part Description 1 Backplate Assembly 2 Bottom Louver 3 Right mounting bracket 4 Left mounting bracket 5 Front Frame 1 2 4 3 5 ...

Страница 44: ...44 U32E 5 FPI Direct Vent Gas Insert NOTES ...

Страница 45: ...U32E 5 FPI Direct Vent Gas Insert 45 NOTES ...

Страница 46: ...46 U32E 5 FPI Direct Vent Gas Insert NOTES ...

Страница 47: ...nsportation Prepaid if requested Porcelain Enamel Absolute perfectionisneither guaranteednor commercially possible Any chips must be reported and inspected by an authorized dealer within three days of installation Reported damage after this time will be subject to rejection It is the general practice of FPI to charge for larger higher priced replacement parts and issue credit once the replaced com...

Страница 48: ...aller ___________________________________________________________ Phone ___________________________________________________________ Date Installed ______________________________________________________ Serial No __________________________________________________________ Register your Regency warranty online www regency fire com Reasons to register your product online today View and modify a list o...

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