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8

E33 FPI Direct Vent Gas Insert

INSTALLATION

GAS PRESSURE 

TESTING

The appliance must be isolated from the gas 
supply piping system by closing its individual 
manual shut off valve during any pressure 
testing of the gas supply piping system at test 
pressures equal to or less than
1/2 psig. (3.45 kPa).

SPECIFICATIONS

At pressures over 1/2 psig, the pipe to the unit 
must be disconnected.

Gas Input Capacity:

  

 

Natural Gas  38,000 Btu/h

 Propane 

35,500 

Btu/h

Min. Input:

 

Natural Gas  20,000 Btu/h

 Propane 

19,000 

Btu/h

Fuels: 

 Approved for use with both natural gas, 

and propane. Approved as is for use at 0' to 
4,500' (0-1370m).

Electrical:

            120V A.C. system.

Circulation Fan: 

 Variable speed, 127 CFM.

Log Set: 

              Ceramic fi bre, 8 per set.

Vent System:

       3" co-linear aluminum fl ex.

INSTALLATION INTO A 

SOLID FUEL BURNING 

FIREPLACE OR 

FACTORY BUILT 

FIREPLACE

The E33 Gas Inserts have been tested and 
approved to be vented into any masonry 
fireplace or approved solid fuel burning 
factory built fi replace that will allow the insert 
to physically fi t into the fi rebox. Refer to the 
"Minimum Fireplace Dimensions" section.

If the factory built fi replace* height is too low 
for your Insert, you may remove the smoke 
baffl e plate and damper from the factory 
built  fi replace as long as these items are 
saved and are reinstalled in the event that 
the Insert is removed. NOTE: Any alterations 
made to the listed solid fuel burning factory 
built  fi replace may void the listing of the 
fi replace. Cutting any sheet-metal parts of 
the fi replace, in which the gas fi replace insert 
is to be installed, is prohibited.

If the factory-built fi replace has no gas 
access hole(s) provided, an access hole of 
1.5" (37.5mm) or less may be drilled through 
the lower sides or bottom of the fi rebox in 

a proper workmanship like manner. This access 
hole must be plugged with non-combustible 
insulation after the gas supply line has been 
installed. 

The  fi replace  and  fi replace chimney must be 
clean and in good working order and constructed 
of non-combustible materials and chimney 
cleanouts must fi t properly. Refractory, glass 
doors, screen rails, screen mesh, and log 
grates can be removed from the fi replace before 
installing the gas fi replace insert. Smoke shelves, 
shields and baffl es may be removed if attached 
by mechanical fasteners. A tight connection 
between the gas fi replace insert fl ue collar and 
the fi replace chimney must be made.

*Check with your local inspector before commencing 
with this installation.

INSTALLATION  

CHECKLIST

Before installing vent system ensure that the damper 
plate is open and secure to prevent the damper plate 
from falling down and crushing the liner.

The FPI Gas Insert is installed as listed 
below. 

1)

  Check all clearances to combustibles.  Refer to 

the following sections where applicable: 

 

a.  Minimum Clearances to Combustibles.

 

b.  Regency Flush Combustible Mantel     
     Clearances

 

c.   Excalibur Surround & Full Screen Doors               
Combustible Mantel Clearances

 

d.  Mantel Clearances 

2)

  Make the gas connection. Refer to the "Gas 

Connection" section.

3)

  Install the 3" fl ue liner to the sliding connector 

plate. Refer to the "Flue Liner Installation" section.

4)

  Slide the unit half way into the fi replace.

5)

  Pull the vent connector plate through the tapered 

brackets and fasten to the front plate.  Refer to 

the "Flue Liner Installation" section.

6)

  Slide the unit fully into the fi replace. 

7)

  Test gas pressure, refer to the "Gas Pipe 

Pressure Testing" section. Check aeration 
system, refer to "Gas Insert Aeration Systems" 
section.

8)

  Install standard and optional features.  Refer 

to the following sections where applicable: 

 

a. Brick Panels 

 

b. Log Installation

 

c. Faceplate & Trim

 

d. Standard Flush Door

 

e. Flush Louvers

 

f.  Full Screen Doors

 

g. Excalibur Surround

 

h. Excalibur Screen Doors

 

i.  Excalibur Accent Kit

 

j.  Remote Control

 k. 

Wall 

Thermostat

9)

 

Final check. Refer to the  "Final Check" 
section.

 Before leaving this unit with the 

customer, the installer must ensure that the 
appliance is fi ring correctly. This includes:

 

a)

 

Clocking the appliance  to ensure the 
correct fi ring rate.

 

b)

 

Adjusting the primary air, if required, to 
ensure that the fl ame does not carbon.  
Refer to the "Gas Insert Aeration 
System" section.

 

c)

 

Ensuring that the appliance is venting 
correctly.

Installer must mechanically attach the supplied 
label to the inside of the fi rebox of the fi replace 
into which the gas fi replace insert is installed.

"

WARNING

: This fireplace has been 

converted for use with a gas fi replace insert 
only and cannot be used for burning wood or 
solid fuels unless all original parts have been 
replaced, and the fi replace re-approved by 
the authority having jurisdiction."

Содержание Gas Insert E33-LP1

Страница 1: ...stallation and service must be performed by an authorized installer service agency or the gas supplier FOR YOUR SAFETY What to do if you smell gas Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the ...

Страница 2: ...ith all the warmth and charm of a fireplace at the flick of a switch The E33 NG1 and E33 LP1 have been approved by Warnock Hersey for both safety and efficiency As it also bears our own mark it promises to provide you with economy comfort and security for many trouble free years to follow Please take a moment now to acquaint yourself with these instructions and the many features of your FPI Firepl...

Страница 3: ...m 26 3 4 678mm 28 11 16 729mm 33 5 16 846mm 18 7 16 467mm 10 11 16 271mm DIMENSIONS 16 1 2 419mm 23 13 16 605mm 1 3 8 35mm 24 1 2 622mm 32 1 4 819mm 25 635mm 16 1 2 419mm 45 9 16 1157mm 31 1 8 790mm 18 203mm 11 1 4 286mm 23 583mm Low Profile Faceplate Dimensions ...

Страница 4: ...ry Faceplate Door Frame 39 Low profile faceplate 40 WARRANTY Warranty 43 DIMENSIONS Unit Dimensions 3 SAFETY LABEL Copy of Safety Decal 5 REQUIREMENTS MA Code CO Detector 6 INSTALLATION Important Message 7 For Your Safety 7 Before You Start 7 Gas Pressure Testing Specifications 8 Installation Into A Solid Fuel Burning Fireplace Or Factory Built Fireplace 8 Installation Checklist 8 Materials Requir...

Страница 5: ...he unit and if there is a difference the label on the unit is the correct one For the State of Massachusetts installation and repair must be done by a plumber or gasfitter licensed in the Commonwealth of Massachusetts For the State of Massachusetts flexible connectors shall not exceed 36 inches in length For the State of Massachusetts the appli ances individual manual shut off must be a t handle t...

Страница 6: ... in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless upon inspection ...

Страница 7: ...llow instructions and information in CAN CGAB149 in Canada or the National Fuel Gas Code ANSI Z223 1 in the USA regarding requirements for combustion and ventilation air CLOTHING OR OTHER FLAMMABLE MATERIAL SHOULD NOT BE PLACED ON OR NEAR THE APPLIANCE CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES ESPE CIALLY THE FIREPLACE GLASS AND SHOULD STAY AWAYTO AVOID BURN...

Страница 8: ...keshelves shields and baffles may be removed if attached by mechanical fasteners A tight connection between the gas fireplace insert flue collar and the fireplace chimney must be made Checkwithyourlocalinspectorbeforecommencing with this installation INSTALLATION CHECKLIST Beforeinstallingventsystemensurethatthedamper plate is open and secure to prevent the damper plate from falling down and crush...

Страница 9: ... INSTALLATION 1 Cut the flex liner as required 2 Mark the end of one liner with an E to indicate Exhaust 3 Connect the other end of the above liner to the exhaust side of the termination adaptor seal connection with high temperature silicone Secure with gear clamp 4 Connect the 2nd liner to the inlet side of the adaptor seal connection with high temperature silicone Secure with gear clamp GAS INSE...

Страница 10: ...h I 13 330 mm Alcove side wall must have a min of 8 clearance on one side COMBUSTIBLE MANTEL CLEARANCES Because of the extreme heat this fireplace emits the mantel clear ances are critical Note Anon combustible mantel may be installed at a lower height if the framing is made of metal studs covered with a non combustible board Mantel can be installed anywhere in shaded area or higher using the abov...

Страница 11: ...marked with an E seal connection with high temperature silicone Secure with gear clamp 9 Connect the 2nd liner to the intake collar seal connection with high temperature silicone Secure with gear clamp NOTE 1 Final gas connection should be made after unit is in place to avoid damage to line when pushing the unit into position 2 Mill pac may be used instead of high tempture silicone and screws may ...

Страница 12: ...et and manifold pressures should be checkedusingthevalvepressureports on the valve 1 Make sure the valve is in the OFF position 2 Loosen the IN and or OUT pressure tap s turning counterclockwise with a 1 8 wide flat screwdriver 3 Attach manometer to IN and or OUT pressure tap s using a 5 16 ID hose 4 Light the pilot and turn the valve to ON position 5 The pressure check should be carried out with ...

Страница 13: ...om Clips Top Bracket 5 Place the top bracket onto the top edge of the top panel refer to Diagram 2 Diagram 2 6 Slide the top panel and bracket assembly carefully onto the baffle plate ensuring the panel is centered Make sure the tabs of the topbracketfitintothebaffleopenings refer to Diagram 3 7 Insert the back panel by sliding it between the sidewalls of the firebox and the rear log support Diagr...

Страница 14: ...d do not force them into position to avoid chipping 3 Remove the grate by removing the two Phillips screws Slide the grate outwards to remove it from the unit refer to Diagram 1 Diagram 1 2 Remove the top louver and glass door if already installed 4 Angle log 03 17 and slide it between the top and bottom burner tube under the T section until it touches the left grate support bracket refer to Diagr...

Страница 15: ... into position until it touches the locating tab see Diagram 6 7 Locating Tab 03 20 Locating Pin Diagram 6 Diagram 7 03 23 03 20 03 17 03 21 9 Place log 03 22 over log 03 23 and log 03 20 Ensure the pin hole of log 03 22 lines up with the left pin of log 03 23 as well as the left pin of log 03 20 refer to Diagram 8 03 22 Locating Pins 03 23 03 20 Diagram 8 10 Place log 03 18 over log 03 23 and log...

Страница 16: ...le of log 03 24 lines up with the right pin of log 03 23 and the right pin of log 03 21 refer to Diagram 11 03 24 03 23 03 21 Locating Pins Diagram 11 12 Place log 03 19 over the left center of the grate Ensure the log set looks like Diagram 12 Diagram 12 03 19 13 Separate platinum embers and place at the front of the burner Avoid stacking platinum embers ...

Страница 17: ...efer Log Installation section in E33 Manual Ensure you slide the bottom log 03 17 off to the right hand side to avoid chipping 5 Remove burner by unscrewing the 2 screws 6 Pull off the pilot cap to expose the pilot orifice 7 Unscrew the pilot orifice with the 5 32 allen key and replace with the LPG pilot orifice provided in the kit then replace pilot cap Burner Orifice Removal 8 Remove burner orif...

Страница 18: ...e agency in accordance with the authority having jurisdiction If the information in these instruc tion is not followed exactly a fire explosion or production of car bon monoxide may result caus ing property damage personal injury or loss of life The qualified service agency is responsible for the proper installation of this kit The installation is not proper and complete until the operation of the...

Страница 19: ...o reach for changing the battery Installer Notice These instructions must be left with the appliance 41 Check for gas leaks with a proper soapy solution or leak detector 42 Check for proper spark between the ignitor and pilot cap Refer to Lighting Procedure section of the manual for light ing sequence 43 Check pilot flames Correct flame pattern has 3 strong blue flames Adjustment can be made by tu...

Страница 20: ... 3 and 4 and do a trial fit to the unit Make any necessary adjustments and when it fits properly then tighten down the screws Diagram 3 7 Tuck the wires into the faceplate to keep them away from the insert using the clip provided Attach the clip to the rear of the faceplate to ensure that the wires do not touch the side of the unit Refer to Diagram 3 8 The power cord should be run behind the facep...

Страница 21: ...aceplate as shown Fan Rheostat 3 Secure loose wires using wire clips along the back of the left side of the faceplate Ensure to run the wires away from the firebox as much as possible 4 Align the faceplate tabs with the tab brackets on the inside top of the firebox and slide in place NOTE For easy installation do not force both tabs in at the same time stagger from left to right Faceplate Tabs Kit...

Страница 22: ...e over top of the glass door push in the bottom of the door frame to secure in place NOTE To ensure the gap between the door frame and faceplate legs are equal approximately 1 2 on each side you may need to slide the door frame slightly to the left or right accordingly Door Frame Flange 10 Close the bottom louver Completed Faceplate Door Frame Installation Glass Door 5 Secure the bottom of the fac...

Страница 23: ...ttach the 2 bottom louver hinges to the bottom flange on the firebox using 2 screws per hinge Diagram 6 6 Secure the wires to the back of the inner faceplate with a wire clip 4 Tuck the wires into the clip to keep them away from the insert using the clip provided Attach the clip to the rear of the faceplate to en sure that the wires do not touch the side of the unit The power cord should be run be...

Страница 24: ... 18 7 16 467mm INSTALLATION Diagram 9 Outer faceplate Inner faceplate panel pins Diagram 10 8 Attach the bottom louver to the 2 hinges using 3 screws per hinge 9 Take the outer faceplate line up the openings on the left and right legs and install onto the inner faceplate panel pins Diagram 7 Final Install ...

Страница 25: ...ottomLouvernearthehinge Flip hinge over the Bottom Louver and secure using 3 screws Bottom Louver Hinge Location 1 The top louver is held in place by friction fit Refer to Diagram 1 Diagram 1 4 Install the Top Frame by hooking it onto the two screws at the top of the full screen door It is held in place by magnets Top Frame Screw 1 Hold the full screen faceplate up against the unit in order to mak...

Страница 26: ...ht Side Screen Doors by placing over top of the hinges on the faceplate Hold the door at a 45 degree angle to avoid scratching the faceplate 8 Close screen doors Hinge Screen Door 3 Hold the Faceplate Trim up against the unit in order to make the following wire connections 3a Pull the ON OFF connector wires from the firebox and connect them to the switch 3b Connect the fan switch wires with the wi...

Страница 27: ...first put on the split lock washer and then the nut and tighten DOUBLE DOOR OPTION Remove the handles by removing the nut andscrew Installthenewhandlesbyplacing theminpositionovertheholesonthedoor s Put the studs through the holes and secure them by tightening them with a nut 5 PlacethebottomhooksoftheSurroundinto the bottom slots of the Faceplate Slightly pulluptheSurroundandpushthetophooks into ...

Страница 28: ...onged grounding plug for your protection against shock hazard and should be plugged directly into a properly groundedthree prongreceptacle Donotcutorremove the grounding prong from this plug Caution Ensure that the wires do not touch any hot surfaces and are away from sharp edges CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous o...

Страница 29: ...nd its cover in the wall Switch the remote receiver to remote mode The remote control is now ready for operation OPTIONAL REMOTE CONTROL OPTIONAL WALL THERMOSTAT A wall thermostat may be installed if desired followthewiringdiagrambelow Note thewires areconnectedtothe TH onthegasvalve Use the table below to determine the maximum wire length FPI offers an optional programmable thermostat but any 250...

Страница 30: ...sation is normal and will disappear in a few minutes as the glass heats up DO NOT BURN THE APPLIANCE WITHOUT THE GLASS FRONT IN PLACE OPERATING INSTRUCTIONS 1 Read and understand these instructions before operating this appliance 2 Check to see that all wiring is correct and enclosed to prevent possible shock 3 Check to ensure there are no gas leaks 4 Make sure the glass in the door frame is prope...

Страница 31: ...is sound will increase or decrease in volume depending on the speed setting of your fan speed control Burner Tray The burner tray is positioned directly under the burnertube s andlogsandismadeofadifferent gauge material from the rest of the firebox and body Therefore thevaryingthicknessesofsteel will expand and contract at slightly different rates which can cause ticking and cracking sounds You sh...

Страница 32: ...ation and fog is normal and will disappear in a few minutes as the glass heats up Never operate the appliance without the glass properly secured in place or with the door open 7 Donotusethisapplianceifanyparthasbeen under water Immediately call a qualified service technician to inspect the appliance andtoreplacenaypartofthecontrolsystem and any gas control which has been under water 8 Periodically...

Страница 33: ...e appliance with glass panels removed cracked or broken Replacement of the glass should be done by a licensed or qualified service person Flush Glass Replacement Remove the flush door front refer to the Standard Flush Door section Remove the 4 glass clips from each corner Slide in the new replacement glass Push the 4 glass clips back onto the frame To Remove Fan 1 Turn the unit off and allow it to...

Страница 34: ... fan 15 Reverse above steps Sealfanaccesspanelusinghightemperature silicone sparingly 13 Pull Fan Assembly forward to disengage the fan clip on the rear wall Then lift the Fan Assembly up and pull through firebox opening 14 Disconnect green wire from power cord 1 Turn the unit off and allow it to cool down to room temperature 2 Unplug or disconnect power source 3 Shut off the main gas supply 4 Rem...

Страница 35: ... 19 Grommet for Power Cord 340 924 Flush Louvers Set Black Gold 340 922 Flush Louvers Set Black 340 926 Flush Louvers Set Black Steel 21 Top Flush Louver 23 Bottom Flush Louver 340 901 Brick Panel Set Standard Brown 340 902 Brick Panel Set Standard Red 33 Brick Panel Right 34 Brick Panel Left 35 Brick Panel Back 36 37 340 094 Brick Clip 340 043 Trim Brick Front 340 528 Base Brick Panel 3pc 43 Stov...

Страница 36: ... T Natural Gas Propane 59 Valve Tray 910 034 Pilot Assy 3 Flame Conv NG 66 910 038 Pilot Assy 3 Flame S I T NG 910 039 Pilot Assy 3 Flame S I T LP 67 904 690 Orifice 31 NG 904 641 Orifice 50 LP 936 170 Orifice Gasket 79 948 433 Burner Assy NG LP 82 340 047 Burner Grate 340 930 Complete Log Set Bottom Log Center Top Log Front Log Left Log Right Log Top Left Log Rear Log Top Right Log Not available ...

Страница 37: ...6 87 88 88 88 88 89 90 90 FULL SCREEN FRONT Part Description 83 Top Frame 84 340 910 Full Screen Door Black 85 Full Screen Left Door 86 Full Screen Right Door 87 Bottom Frame 88 Screw 8 x 1 2 Self Tapping 89 910 199 Wire Clip Holder 90 948 042 Hinge Spring ...

Страница 38: ...Black 94 Trim Side Right 95 Trim Top 96 Trim Side Left Assy 97 910 246 Burner ON OFF Switch 98 910 330 Fan Speed Control 120 V 99 Faceplate Filler 172 320 940 Hearth Trim 1 176 320 942 Hearth Trim 2 180 320 944 Hearth Trim 4 184 320 946 Hearth Trim 6 186 904 586 Speed Control Knob c w Spring Clip 190 Screw 8 x 1 2 Black Self tapping 191 Screw 8 x 1 2 Brass Plated Self tapping 199 948 216 Regency L...

Страница 39: ...LATE DOOR FRAME Part Description 341 914 Contemporary Faceplate Door Frame 90 Complete Faceplate 91 Door Frame 92 Bottom Louver 93 Hinges 910 246 Burner ON OFF Switch 910 330 Fan Speed Control 120V 904 569 Fan Speed Control Knob Not available as a replacement part ...

Страница 40: ...40 E33 FPI Direct Vent Gas Insert PARTS LIST LOW PROFILE FACEPLATE Part Description 1 Backplate Assembly 2 Bottom Louver 3 Right mounting bracket 4 Left mounting bracket 5 Front Frame 1 2 4 3 5 ...

Страница 41: ...E33 FPI Direct Vent Gas Insert 41 NOTES ...

Страница 42: ...42 E33 FPI Direct Vent Gas Insert NOTES ...

Страница 43: ...sportation Prepaid if requested Porcelain Enamel Absolute perfection is either guaranteed nor commercially possible Any chips must be reported and inspected by an authorized dealer within three days of installation Reported damage after this time will be subject to rejection It is the general practice of FPI to charge for larger higher priced replacement parts and issue credit once the replaced co...

Страница 44: ...___________________________________________________________ Phone ___________________________________________________________ Date Installed ______________________________________________________ Serial No __________________________________________________________ Register your Regency warranty online www regency fire com Reasons to register your product online today View and modify a list of all ...

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