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reflex ’variomat’
Initial start-up

18

Example:
Bleed screws 
’variomat 2-2/60’

The following information applies to all ’variomat’ systems with VG basic vessel and/or 
one or more VF secondary vessels (expansion vessels).

Important: The VG and VF vessels must be empty for setting of the ’variomat’ 
controller. Auto-zeroing of the level gauge must therefore be performed before 
the vessels are filled (see start routine/customer menu).

Filling with a hose using the filling and draining tap (17) on the vessel.

This variant is recommended and useful if the automatic water make-up facility of the 
’variomat’ has not yet been connected on the water side.

To do this, connect a water hose from the water supply to the filling and draining tap 
(17) on the vessel. Open the protected shut-offs between the control unit and the vessel 
(factory setting: open).

Prerequisite: The VG basic vessel of the ’variomat’ is filled (see abovementioned 
point) and protected ball valves (21) are open (factory setting: open).

Loosen the bleed screw (9) of the pressure-maintaining pump and bleed the pump 
until water containing no bubbles runs out. Tighten the bleed screw again and check 
for watertightness. For ’variomat 2-2’, repeat procedure for second pump.

It may be necessary to repeat this process several times if the delivery performance 
of the pump/pumps remains poor.

Caution must be exercised at high temperatures! 
Note the general safety instructions!

stop

hand

Switch on the controller (

 p. 16) and set it to 

“Stop”

 

operating mode. (This is used to show the water level in the 
vessel.) The display should now be showing 

“0%”

.

Open the filling and draining tap (24) and fill the vessel:
– Heating system 

 

 

approx. 30%

– Cooling and air conditioning system 

approx. 50%

0%   2.1 

bar

 Stop 

30%   2.,1 

bar

 Stop 

24

12

Filling with the water make-up solenoid valve

Open the water make-up solenoid valve in manual mode and fill the vessel (

 p. 20).

1.

2.

Filling the vessels and control unit

Bleeding the pumps

Содержание variomat 1

Страница 1: ...reflex variomat Pressure maintaining station Assembly operating and maintenance instructions Status 03 07...

Страница 2: ...tart 15 Initial start up Prerequisites for start up 16 Start routine 16 17 Filling the vessels and control unit 18 Bleeding the pumps 18 Automatic operation 19 Cleaning the dirt traps 19 Operation Aut...

Страница 3: ...eflex fillset accessory 16 Level gauge oil cell 17 Filling and draining tap 18 Connection for VF secondary vessel up to 1000 l 740 mm 19 Dipstick tube degassing unit 20 Opening for air compensation be...

Страница 4: ...Calls up the customer menu p 21 Make up solenoid valve item 4 Overflow solenoid valve item 7 Overflow solenoid valve only used in dual pump systems Pump item 10 Pump only used in dual pump systems Dry...

Страница 5: ...nufacturer year of manufacture and serial number as well as the technical data are provided on the name plate on the variomat VG basic vessels and variomat VF secondary vessels Suitable safety measure...

Страница 6: ...ble hose set and add on parts in a foil bag at the vessel foot VW thermal insulation reflex fillset with standard or contact water meter Add on module Bus modules Communication module control panel fo...

Страница 7: ...to the left of the VG basic vessel Preferred version variomat control unit to the right of the VG basic vessel variomat control unit in front of the VG basic vessel variomat control unit to the right...

Страница 8: ...be degassing venting of the diaphragm compartment compensating bend The add on pieces are affixed to the vessel foot and packed in a PE bag With VG and VF vessels up to 740 mm Evacuation device with v...

Страница 9: ...of the level gauge The vessel must be freestanding and vertical on a stable and level surface do not bolt down set in concrete and so on Auto zeroing of the filling level may only be performed with th...

Страница 10: ...the make up line is connected directly to a potable water system reflex fillset shut offs system separator water meter dirt trap must be installed upstream If reflex fillset is not installed a dirt tr...

Страница 11: ...ctly to the potable water system 15 reflex variomat 1 in a district heating domestic station make up by means of district heating return Notes for the installer District heating water is generally hig...

Страница 12: ...Individual boiler protection System protection Maintaining pressure degassing and make up Connection of the water make up system by way of a chemical water treatment system 500 1 25 15 reflex reflex...

Страница 13: ...board variomat 2 J2 7 8 fourth from left occupied Contact water meter can be evaluated reflex variomat Assembly 13 Designation Terminal Signal Remarks Supply X0 1 L Wiring at the terminal block next t...

Страница 14: ...variable 54 0 10 V Feedback RS 485 The interface is positioned at the display board in the bottom interface left corner of the control box door Description p 24 reflex variomat Assembly 14 Designatio...

Страница 15: ...n terminal strip J2 can be used Caution If the soft start fails the pump must be checked for stiffness blocking or other failures For variomat 2 1 remove three cables and for variomat 2 2 five cables...

Страница 16: ...ur Reflex Service p 31 chargeable service according to the applicable gross price list The VG and VF vessels have been installed and the variomat control unit assembled The water connection to the sys...

Страница 17: ...is not plausible the message Empty container repeat balancing is displayed If auto zeroing cannot be performed despite verification of the above points it can be cancelled To do so confirm the messag...

Страница 18: ...el of the variomat is filled see abovementioned point and protected ball valves 21 are open factory setting open Loosen the bleed screw 9 of the pressure maintaining pump and bleed the pump until wate...

Страница 19: ...y of the continuous degassing time at the latest Set the system to stop mode Close the ball valve 6 on the variomat Twist off the cap on the dirt trap 4 open slowly to reduce the excess pressure in th...

Страница 20: ...ing the switch off signal for the pump The pump and the valve keep working simultaneously for a time defined in the service menu The selected degassing program is shown in the message line during exec...

Страница 21: ...this case 29 with the arrow buttons and confirm with ok Continue with the month in this case 11 and the year in this case 01 A check is performed as to whether the signal issued by the level gauge at...

Страница 22: ...e of occurrence 01 is the most recent error 20 the oldest The parameter memory stores the last 10 changes of the minimum operating pressure p0 together with the time and date of the change 01 is the m...

Страница 23: ...is set to contact water meter p 12 x Next maintenance 12 months x All messages PFK No x Pressure parameters Pressure differential for pump ON p0 0 3 Differential pressures added up with respect to mi...

Страница 24: ...screened cable twisted or stranded together in pairs for example LJYCY TP 4 x 2 x 0 8 max overall bus length 1000 m When using a control centre or similar equipped with an RS 232 interface and not an...

Страница 25: ...button 08 Pressure gauge fault pressure transducer on the pressure side alarm Pressure transducer defective wire break wiring fault Check wiring Notify Reflex Service Acknowledge error quit button 09...

Страница 26: ...dary vessel Empty completely using the draining tap on the bottom vessel cover Loosen the hose connection to the variomat control unit unscrew the lower vessel lid and clean check the diaphragm contai...

Страница 27: ...requirement according to 15 6 Internal inspection maximum interval according to 15 5 Strength test maximum interval according to 15 5 in combination with 15 10 if applicable In addition 15 of the Ordi...

Страница 28: ...ever occur in the system during operation Noise in heating elements circulation problems and so on are avoided in this way variomat can make up low system water in a targeted and controlled way Pressu...

Страница 29: ...tempera ture C Noise level approx dB Electrical output kW Soft start Degree of pro tection 230 V 50 Hz connection variomat 1 reflex variomat single pump system variomat 1 10 120 0 70 0 45 55 0 75 No...

Страница 30: ...Rp 2 x G 1 72 variomat 2 2 95 6911600 8 0 760 700 730 G 1 G 1 Rp 2 x G 1 76 Vn nominal volume litre VG basic vessel VG secondary vessel VW thermal insulation optional for heating systems optional Typ...

Страница 31: ...450 02 00715 variomat 200 1000 litres 6 bar 120 C 04 202 1 932 01 00051 1000 5000 litres 6 bar 120 C 04 202 1 450 02 00712 gigamat 1000 5000 litres 6 bar 120 C 04 202 1 450 02 00713 servitec DN 150 D...

Страница 32: ...cc to Directive 97 23 EC CE 0045 Zertifikat Nr der EG Baumusterpr fung Certificate No of EC Type Approval S 31 p 31 Sicherheitsventil IV siehe Bedienungsanleitung S 3 Safety valve IV see operating ins...

Страница 33: ...t und in Betrieb genom men Die Einstellung der Steuerung entspricht den rtlichen Verh ltnissen Hinweis Falls werkseitig eingestellte Werte ver ndert werden so ist dies auf dem Typenschild Mindestbetri...

Страница 34: ...SI0130G 03 07 Item no 9119045 Right of technical modification reserved Reflex Winkelmann GmbH Co KG Gersteinstra e 19 59227 Ahlen Tel 49 0 23 82 70 69 0 Fax 49 0 23 82 70 69 588 www reflex de...

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