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Commissioning 

 

 

 

Reflexomat XS — 02.16.2022 - Rev. A 

 

English  — 21 

 

6.5

 

Power Supply 

 DANGER 

 

Risk of serious injury or death due to electric shock. 
If live parts are touched, there is risk of life-threatening injuries. 
• 

Ensure that all phases of the mains power supply to the product are 
disconnected prior to installation. 

• 

Ensure that the system is secured and cannot be reactivated by other 
persons. 

• 

Ensure that installation work for the electric connection of the device is 
carried out by an electrician, and in compliance with electrical 
engineering regulations. 

 
All electric connections between control unit and expansion vessel are pre-
installed.  

1. 

Connect the mains plug to the 230 V power supply. 

2. 

Activate the system. 

The electrical connection is completed. 
 
6.5.1

 

Terminal diagram 

 

 

Item 
no. 

Terminal 
number 

Signal 

Function 

Wiring 

GND 

RS485 interface for Modbus RTU or 
proprietary Reflex protocol 

On-site, 
optional 

P3 

External make-up request 
• 

With the Levelcontrol setting. 
Input 230 V signal via L+ N 

On-site, 
optional 

P4 

WM1 

--- 

--- 

WM2 

K1 

Contact water meter 
• 

Digital input 

On-site, 
optional 

K2 

10 

24 V 

Filling level measurement 
• 

Analogue input 4-20 mA 

Factory 

11 

INP 

12 

GND 

13 

WM1 

--- 

--- 

14 

WM2 

15 

24 V 

Pressure sensor 
• 

Analogue input 4-20 mA 

Factory 

16 

INP 

17 

GND 

18 

GND 

--- 

--- 

19 

24 V 

20 

OUT 

21 

AIN 

22 

Make-up request 230 V 

On-site, 
optional 

23 

M3 

10 

24 

Solenoid valve on the air side 

Factory 

25 

M2 

11 

26 

Potential-free group alarm contact 
(max. 230 V / 8 A) 

On-site, 
optional 

27 

NC 

28 

NO 

12 

29 

N  

Compressor/relief valve 

Factory 

30 

M1 

Item 
no. 

Terminal 
number 

Signal 

Function 

Wiring 

13 

31 

PE 

Earthing 

Factory 

32 

PE 

Earthing 

Factory 

14 

33 

PE 

230 V voltage supply via cable with 
power plug. 

Factory 

34 

35 

 

6.5.2

 

RS-485 interface 

This interface is used to retrieve all controller data and to enable communication 
with control centres or other devices. 
The following data can be requested: 
• 

Pressure and filling level. 

• 

Compressor operating states. 

• 

Operating states of make-up via solenoid valve. 

• 

Aggregate volume of the FQIRA + contact water meter. 

• 

All messages, 

 9.4 "Messages", 

 23. 

• 

All entries in the error memory. 

 
6.5.2.1

 

Connecting the RS-485 interface 

• 

Use a shielded cable to connect the interface to terminals 1 – 6 of the 
circuit board in the control cabinet. 
–  

For connecting the interface, 

 6.5 "Power Supply", 

 21. 

• 

When using the device with a control centre not supporting an RS-485 
interface (RS-232, for example), you must use a corresponding (on-site) 
adapter. 

 

 

Note! 
For connecting the interface use, for example, a cable with these 
properties. 
• 

LIYCY (TP), 4 × 2  × 0.8, maximum overall bus cable length 1000 m. 

 

6.6

 

Installation and commissioning certificate  

 

 

Note! 
The installation and commissioning certificate can be found at the end 
of the operating manual. 

 

7

 

Commissioning 

 

Note! 
Commissioning and maintenance work must be carried out and 
confirmed by specialist personnel or the Reflex Customer Service. 

 

 

Note! 
The app guides you through commissioning 

 9.1 "Reflex Control 

Smart", 

 23. 

 

7.1

 

Requirements for initial commissioning 

The Reflexomat will be ready for initial commissioning when the tasks described 
in the "Installation" chapter have been completed. 
• 

The Reflexomat has been located. 

• 

The weight measuring cell is connected. 

• 

The water-side connection of the vessel to the system circuit has been 
established. 

• 

The vessel is not filled with water. 

• 

The connection pipes of the Reflexomat have been purged and cleaned of 
welding residue and dirt before commissioning. 

• 

The draining valves of the vessel are open. 

• 

The entire system has been filled with water and all gases have been 
vented in order to ensure circulation throughout the entire system. 

• 

The electrical connection has been created according to applicable 
national and local regulations. 

 

7.2

 

Reflexomat switching points 

The "P

0

" minimum operating pressure is determined by the location of the 

pressure maintenance system. The controller calculates the switching points for 
the "PV" solenoid valve and the "CO" compressor from the "P

0

" minimum 

operating pressure. 

 

Cooke Industries - Phone: +64 9 579 2185   Email: [email protected]   Web: www.cookeindustries.co.nz

Содержание Reflexomat XS

Страница 1: ...od na obsluhu CZ origin ln n vod k obsluze PL T umaczenie instrukcji oryginalnej LV Ori in l lieto anas pam c ba LT Originali naudojimo instrukcija EE Originaalkasutusjuhendi t lge NL Originele bedien...

Страница 2: ...s 20 6 4 1 Function 20 6 5 Power Supply 21 6 5 1 Terminal diagram 21 6 5 2 RS 485 interface 21 6 6 Installation and commissioning certificate 21 7 Commissioning 21 7 1 Requirements for initial commiss...

Страница 3: ...ilure to observe the safety information can result in death or severe irreversible injuries CAUTION Damage to health The sign in combination with the signal word Caution indicates danger failure to ob...

Страница 4: ...tem pressure Max system pressure min operating pressure set up on site Minimum operating pressure set on site 4 4 Function 1 Make up with water e g using Fillcontroll Auto Servitec S 2 Control unit 3...

Страница 5: ...ing capacity Up to approx 400 kW 5 2 Vessel Vessel without controller volume 80 l 6 Installation DANGER Risk of serious injury or death due to electric shock If live parts are touched there is risk of...

Страница 6: ...icient side and top clearance Install the vessel on a level surface Ensure a perpendicular and free standing position Ensure proper functioning of the LIS Filling level measurement sensor Do not attac...

Страница 7: ...oller When the water level falls below the set value the external make up is activated 6 4 1 1 Make up without pump Reflexomat XS with Fillvalve 1 Reflexomat XS WC Make up line 2 Fillvalve LIS Weight...

Страница 8: ...states Operating states of make up via solenoid valve Aggregate volume of the FQIRA contact water meter All messages 9 4 Messages 23 All entries in the error memory 6 5 2 1 Connecting the RS 485 inte...

Страница 9: ...troller The following prerequisites must be met for automatic mode The device is filled with compressed air and water All required parameters are defined in the controller Press Auto for automatic mod...

Страница 10: ...ashes in the event of a fault message 9 3 Default settings The device controller is shipped with the following default settings Other settings must be made during assisted commissioning using the Refl...

Страница 11: ...l any leak in the air system Check functioning of PV air side solenoid valve Check functioning of compressor Service 06 Make up time 1 Auto LED lights up 5 Error LED lights up 3 Level LED flashes Set...

Страница 12: ...s are the following correct settings Minimum operating pressure P0 9 1 Reflex Control Smart 23 Filling level measurement in the primary vessel Preparation 1 Switch to Automatic mode 2 Close the cap va...

Страница 13: ...ure that the system is secured and cannot be reactivated by other persons Ensure that installation work for the electric connection of the device is carried out by an electrician and in compliance wit...

Страница 14: ...e Nastaven zen odpov d m stn m podm nk m PL Potwierdzenie monta u i rozruchu Urz dzenie zosta o zamontowane i uruchomione zgodnie z instrukcj obs ugi Ustawienie sterownika jest zgodne z lokalnymi waru...

Страница 15: ...tes Notas Notas Note Jegyzetek Bele ke Pozn mky Pozn mky Notatki Pastabos Piez mes M rkmed Notities Noter Notater Anteckningar Merkinn t Noti e Notlar Cooke Industries Phone 64 9 579 2185 Email sales...

Страница 16: ...Reflex Winkelmann GmbH Gersteinstra e 19 59227 Ahlen Germany 49 0 2382 7069 0 49 0 2382 7069 9546 www reflex winkelmann com Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web...

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