Description of the device
4
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English
Fillcontrol Plus
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19.10.2020 - Rev. C
WARNING
Risk of injury due to heavy weight
The devices are heavy. Consequently, there is a risk of physical injury and
accidents.
•
Use suitable lifting equipment for transportation and installation.
4
Description of the device
4.1
Description
The device is a makeup station without a pump for heating and cooling water
systems. The controller regulates the water makeup for the plant system.
The device is suitable for two makeup systems:
•
Freshwater makeup to plant systems with a diaphragm expansion tank.
•
Freshwater makeup to plant systems with a pressurisation station.
4.2
Overview
1
"BV" shut-off valve
5
Cover (hinged)
2
"PIS" pressure transducer
6
Control Basic controller
3
"WV" make-up valve
WC Mains water inlet/outlet
4
Console for wall mounting
4.3
Identification
4.3.1
Nameplate
The nameplate provides information about the manufacturer, the year of
manufacture, the manufacturing number and the technical data.
Information on the type plate
Meaning
Type
Device name
Serial No.
Serial number
min. / max. allowable pressure P
Minimum/maximum permissible
pressure
max. continuous operating
temperature
Maximum temperature for continuous
operation
min. / max. allowable temperature
/ flow temperature TS
Minimum / maximum permissible
temperature / TS flow temperature
Year built
Year of manufacture
min. operating pressure set up on
shop floor
Factory set minimum operating
pressure
at site
Set minimum operating pressure
max. pressure saftey valve
factory - aline
Factory set actuating pressure of the
safety valve
at site
Set actuating pressure of the safety
valve
4.3.2
Type code
No.
Type code (example)
1
Device designation
2
Flow characteristic
kvs (m³/h)
Fillcontrol Plus P
1,4
E
3
Stainless steel model
1
2
3
4.4
Function
1
Fillset Impuls
2
"Fillsoft" softening system
3
Fillcontrol Plus
LIS Filling level monitoring for level-dependent make-up
•
External signal line to the controller
PIS Pressure transducer for pressure-dependent make-up
•
Internal signal line from the pressure transducer to the controller
WC Make-up line to the device
DC Make-up line to the system circuit
Fillcontrol Plus controls the make-up with mains water for the system circuit.
The controller monitors the following functions:
•
Make-up time.
•
Make-up cycles.
•
Make-up quantity, if an optional contact water meter is installed.
The controller will detect small leaks in the system. When a leak is detected, the
controller interrupts the make-up with as soon as the make-up time or the make-
up cycles are exceeded.
Fillcontrol Plus supports two make-up variants:
•
Pressure-dependent make-up with water in a system circuit with a
diaphragm expansion vessel ("Magcontrol" mode).
–
The pressure transducer sends a signal to the controller if the
pressure drops below the minimum working pressure of the system
circuit. The make-up is released. Mains water is added to the system
circuit. For calculating the filling pressure into the system circuit, see
chapter 7.2 "Determining the P
minimum operating pressure for the
•
Level-dependent make-up with water in a system circuit with a
pressurisation unit ("Levelcontrol" mode).
–
A pressurisation unit monitors the filling level in the expansion
vessel. If the level drops below minimum, the pressurisation unit
sends a signal to the controller. The make-up is released. Mains water
is added to the system circuit.
The mode is set in the Customer menu, see chapter 9.2.1 "Customer menu" on
page 11 .
The controller may monitor additional function, if you combine various
accessories.
The following components are available as optional accessories:
•
"Reflex Fillsoft" softening system.
•
"Reflex Fillset" with "FQI" water meter.
•
"Reflex Fillset Imuls" with "FQIRA+" contact water meter.
Note!
For optional accessories, see chapter 4.6 "Optional equipment and
accessories" on page 5 .
