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Notes on the operating manual 

 

 

 

Fillcontrol Plus 

 19.10.2020 - Rev. C 

 

English  

 3 

 

 

1

 

Notes on the operating manual 

This operating manual is an important aid for ensuring the safe and reliable 
functioning of the device. 
Reflex Winkelmann GmbH accepts no liability for any damage resulting from 
failure to observe the information in this operating manual. In addition to the 
requirements set out in this operating manual, national statutory regulations 
and provisions in the country of installation must also be complied with 
(concerning accident prevention, environment protection, safe and professional 
work practices, etc.). 
This operating manual describes the device with basic equipment and interfaces 
for optional equipment with additional functions. 

 



Notice! 
Every person installing this equipment or performing any other work at 
the equipment is required to carefully read this operating manual prior 
to commencing work and to comply with its instructions. The manual is 
to be provided to the product operator and must be stored near the 
product for access at any time. 

 

2

 

Liability and guarantee 

The device has been built according to the state of the art and recognised safety 
rules. Nevertheless, its use can pose a risk to life and limb of personnel or third 
persons as well as cause damage to the system or other property. 
It is not permitted to make any modifications at the device, such as to the 
hydraulic system or the circuitry. 
The manufacturer shall not be liable nor shall any warranty be honoured if the 
cause of any claim results from one or more of the following causes: 

 

Improper use of the device. 

 

Unprofessional commissioning, operation, service, maintenance, repair or 
installation of the device. 

 

Failure to observe the safety information in this operating manual. 

 

Operation of the device with defective or improperly installed 
safety/protective equipment. 

 

Failure to perform maintenance and inspection work according to 
schedule. 

 

Use of unapproved spare parts or accessories. 

 

Prerequisite for any warranty claims is the professional installation and 
commissioning of the device. 

 



Note! 
Arrange for Reflex Customer Service to carry out commissioning and 
annual maintenance, see chapter 12.1 "Reflex Customer Service" on 
page 14 . 

 

3

 

Safety 

3.1

 

Explanation of symbols 

3.1.1

 

Symbols and notes used 

The following symbols and signal words are used in this operating manual.  

 

 DANGER 

 

Danger of death and/or serious damage to health 

 

The sign, in combination with the signal word 'Danger', indicates 
imminent danger; failure to observe the safety information will result 
in death or severe (irreversible) injuries. 

 

 WARNING 

 

Serious damage to health 

 

The sign, in combination with the signal word 'Warning', indicates 
imminent danger; failure to observe the safety information can result 
in death or severe (irreversible) injuries. 

 

 CAUTION 

 

Damage to health 

 

The sign, in combination with the signal word 'Caution', indicates 
danger; failure to observe the safety information can result in minor 
(reversible) injuries. 

 

ATTENTION 

 

Damage to property 

 

The sign, in combination with the signal word 'Attention', indicates a 
situation where damage to the product itself or objects within its 
vicinity can occur. 

 



Note! 
This symbol, in combination with the signal word 'Note', indicates 
useful tips and recommendations for efficient handling of the product. 

 

3.2

 

Personnel requirements 

Assembly, commissioning and maintenance as well as connection of the 
electrical components may only be carried out by knowledgeable and 
appropriately qualified electricians. 
 

3.3

 

Personal protective equipment 

 

 

Use the prescribed personal protective equipment as required (e.g. ear 
protection, eye protection, safety shoes, helmet, protective clothing, protective 
gloves) when working on the system. 
Information on personal protective equipment requirements is set out in the 
relevant national regulations of the respective country of operation. 
 

3.4

 

Intended use 

The device is a pressurisation unit for heating and cooling water systems. It is 
intended to maintain the water pressure and to add water within a system 
circuit. Operation can only take place in system circuits with static pressurisation 
that are sealed against corrosion using the following water types:  

 

Non-corrosive 

 

Chemically non-aggressive 

 

Non-toxic 

The ingress of atmospheric oxygen by permeation into the entire heating and 
cooling water system, make-up water and similar must be reliably minimized 
during operation. 
 

3.5

 

Inadmissible operating conditions 

The device is not suitable for the following applications: 

 

Mobile system operation. 

 

Outdoor operation. 

 

For use with mineral oils. 

 

For use with flammable media. 

 

For use with distilled water. 

 



Note! 
It is not permitted to make any modifications to the hydraulic system or 
the circuitry. 

 

3.6

 

Residual risks 

This device has been manufactured to the current state of the art. However, 
some residual risk cannot be excluded. 

 

 CAUTION 

 

Risk of burns on hot surfaces 
Hot surfaces in heating systems can cause burns to the skin. 

 

Wear protective gloves. 

 

Please place appropriate warning signs in the vicinity of the device. 

 

 CAUTION 

 

Risk of injury due to pressurised liquid 
If installation, removal or maintenance work is not carried out correctly, there 
is a risk of burns and other injuries at the connection points, if pressurised 
hot water or hot steam suddenly escapes. 

 

Ensure proper installation, removal or maintenance work. 

 

Ensure that the system is de-pressurised before performing installation, 
removal or maintenance work at the connection points. 

 

 

Содержание Fillcontrol Plus

Страница 1: ...Fillcontrol Plus 19 10 2020 Rev C GB Operating manual Original operating manual...

Страница 2: ...ion 6 6 4 Switching and make up variants 6 6 5 Electrical connection 7 6 5 1 Terminal diagram 7 6 5 2 RS 485 interface 8 6 6 Installation and commissioning certificate 8 7 Commissioning 8 7 1 Requirem...

Страница 3: ...n combination with the signal word Warning indicates imminent danger failure to observe the safety information can result in death or severe irreversible injuries CAUTION Damage to health The sign in...

Страница 4: ...ing system 3 Fillcontrol Plus LIS Filling level monitoring for level dependent make up External signal line to the controller PIS Pressure transducer for pressure dependent make up Internal signal lin...

Страница 5: ...warning signs in the vicinity of the device CAUTION Risk of injury due to falls or bumps Bruising from falls or bumps on system components during installation Wear personal protective equipment helme...

Страница 6: ...r selecting the make up variants see chapter 6 4 Switching and make up variants on page 6 6 4 Switching and make up variants Example of a pressure dependent make up with Fillcontrol Plus 1 Fillset 2 F...

Страница 7: ...after the device has been physically isolated from the power supply by pulling out of the mains plug Before you remove the covers completely isolate the device controller from the power supply Verify...

Страница 8: ...g the power plug into a corresponding outlet The controller is in Stop mode 7 2 Determining the P0 minimum operating pressure for the controller The P0 minimum working pressure for the device is used...

Страница 9: ...er Press Auto for automatic operation The Auto LED at the operator panel illuminates to visually signal automatic operation Note The commissioning process is now concluded 8 Operation 8 1 Operating mo...

Страница 10: ...me Adjust the Hour Minute and Second display when each begins to flash This time is used for entries in the fault memory Date Adjust the Day Month and Year display when each begins to flash This date...

Страница 11: ...r memory Switch to the Parameter memory sub menu Press OK to open the menu Use the buttons to open the sub menu P0 xx x bar Date Time The last 10 entries of the minimum working pressure are stored wit...

Страница 12: ...value for the maximum pressure has been exceeded Safety valve defective Insufficient dimensioning of the pipeline to the system Check the actuating pressure of the safety valve Replace the safety val...

Страница 13: ...g regulations CAUTION Risk of injury due to pressurised liquid If installation removal or maintenance work is not carried out correctly there is a risk of burns and other injuries at the connection po...

Страница 14: ...n the vicinity of the device CAUTION Risk of injury due to pressurised liquid If installation or maintenance work is not carried out correctly there is a risk of burns and other injuries at the connec...

Страница 15: ...Installation and commissioning certificate This device has been installed and commissioned in accordance with the instructions provided in the operating manual The settings in the controller match th...

Страница 16: ...SI1417enC 11 20 Reflex Winkelmann GmbH Gersteinstra e 19 59227 Ahlen Germany 49 0 2382 7069 0 49 0 2382 7069 9546 www reflex winkelmann com...

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