TOOLS REQUIRED
3/4” SOCKET
9/16" SOCKET
1/2" DRILL
TORQUE WRENCH
SAFETY GLASSES
84-90 FORD BRONCO II
1. Either bend the muffler hanger rod out of the way or cut it off with a saw.
2. Place the side brackets up to the rear of the frame. Using holes 1 and 4 as a guide, drill 1/2" diameter
holes into the frame.
3. Reaching up between the gas tank and the frame, install 1/2" carriage bolts and 1/4 bolt plates into
holes 1 and 4. Install 1/2" flat washers, lock washers, and nuts on the bolts.
4. Install center section per SIDE BRACKET LOCATION 1. (See page 2)
5. Remount the muffler hanger to the side of the hitch bracket, using 3/8” hex bolt through side bracket
and rubber hanger. Install two(2) 3/8” nuts on the bolt, use the second nut as a lock against the first
nut.
REFER TO SIDE BRACKET LOCATION INSTRUCTIONS FOR PROPER BOLT TIGHTENING SEQUENCE
3/8” x 3” HEX BOLT
RUBBER MUFFLER
HANGER
3/8 HEX NUTS
USE THIS HOLE
FOR CENTER
SECTION ASSEMBLY
1/2 x 2” CARRIAGE BOLT
1/4” BOLT PLATE
1/2” FLAT WASHER
1/2” LOCK WASHER
1/2” HEX NUT
DRILLED HOLES
HOLE #1
HOLE #4
VEHICLE FRAME
NOTE: General assembly - loosely assemble center section (page 1); loosely install side brackets on vehicle (this page);
install center section assembly (page 2-3); tighten all fasteners to proper specifications (page 1)
INSTALLATION M
15
