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8

USER MANUAL

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Red Rooster Lifting Limited 

 Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ 

 Tel: +44 (0) 1651 872101 

 

M01-AH14-LF REV0

GETTING STARTED - INSTALLATION & TECHNICAL CHARACTERISTICS

 

1.4  

HOIST ASSEMBLY

 

Normally our hoist or hoist and trolleys will arrive complete ready to be fitted into position, but sometimes for transportation it may be  

 

 

necessary to disconnect the chain collector, trolley or the pendant control system. 

 

 

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Chain collectors will be supplied with the necessary bolts and fittings to assemble on site along with any safety slings as shown in    

 

 

section 1.8 and chain collectors in section 7.4.

 

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Due to the size of some trolleys it is easier to ship split from the hoist, the trolley GA drawings show the load bar and top eye details   

 

 

for refitting and the control and supply air lines are numbered or colour coded for re-connection.

 

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Where long controls are fitted to a hoist they are colour coded for re-connection on site.

 

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When lifting into position either use the lifting points on the hoist or hoist and trolley, if the hoist does not have lifting points fitted  

 

 

 

securely fit slings to the body of the hoist or use the top hook if possible. Do not lift by the controls, valves, or the air set.

 

 

MOUNTING THE HOIST

 

The air hoist is designed as a LIFTING MACHINE and as such is designed exclusively for the lifting loads vertically. Non vertical lifting will  

 

                result in premature wear of the chain and chain guide and may result in damage to the limit arms or a failure of the limit arms to operate.

 

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Site the hoist immediately above the load which is to be lifted.

 

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Ensure that the point from which the hoist is suspended has been designed and tested to at least the same safe working load as    

 

                the hoist itself.

 

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Ensure that the suspension point or shackle fits snugly into the bowl of the hoist top hook and that the safety catch closes to 

                 

prevent escape.

 

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Use only certified lifting gear with a SWL in excess of the load to be lifted to connect to the load itself. 

 

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Ensure that the lifting gear fits snugly into the bowl of the hoist bottom hook and that the safety catch closes to prevent escape. 

 

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Ensure that the control length (pendant or cords) is adequate to allow the operator to stand away from the load, in a safe and  

 

 

                secure position with the cords or pendant at waist height.

 

▪ 

The hoist is also fitted with a separate suspension point for installation or as a secondary safety point which can support the full SWL

 

 

of the hoist.

 

 

CLOSE HEADROOM WORKING

 

The lower hook of the TMH hoist includes a swivel arrangement. This allows the load to turn without twisting the chain. However, when  

 

 

repeatedly handling loads with the bottom hook close to the hoist, especially when rotation of the load is prevented, there is tendency for the    

 

chain to attempt to enter the guide at an angle. This is particularly pronounced on two fall units. If this problem is noticed when doing a trial lift,   

 

a high quality ball bearing swivel should be mounted below the bottom hook of the hoist.

 

CHAIN COLLECTORS

 

If the hoist has been supplied with a chain collector bag or bucket, and the chain has been stored within it during shipment, remove all the  

 

 

chain from the collector by hand, and remove any knots or twists.

 

In all cases carefully feed the chain over the load wheel allowing it to fill the collector without any interference as it emerges from the wheel.    

 

This way the collector will fill normally. If the chain within the collector is disturbed great care must be taken the next time that the chain is fed    

 

out of the collector to ensure that it is not twisted or knotted. Chain bags and buckets are fitted with one or two brackets depending on the  

 

 

model and HOL of the hoist.   

      See additional instructions (Section 6) for large collectors.

1.5 

TECHNICAL CHARACTERISTICS

 

 

The WLL of the hoist will be marked on the hoist name plate and also in the hoist specification supplied.

 

The reactions on the powered hoist on the support, runway beam or crane should have been taken into account in the design of the structure.   

 

The structure should be at least 25% stronger than when using manual equipment due to the shock loading applied by the operational speeds   

 

and the starting and stopping of the hoist.

 

All Red Rooster hoists are fitted with the following safety features

 

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Upper and lower mechanically operated travel limits. These are ultimate stops and should not be used to stop the hoist on a regular   

  basis.

 

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Load limiting valve. After assembly and proof test the load limiting valve set is set to stop the operation of the hoist if an overload is    

 

 

detected. The hoist will stop lifting but will still lower the load.

 

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The disc brake is spring applied so when the controls are not operated or in the event of loss of air supply the brake is applied  

 

 

 

holding the load in position.

 

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On pendant controlled hoists an emergency stop button is fitted which connects to a normally open valve either located in the hoist    

 

 

valve chamber or connected to the hoist. When the emergency stop button is pushed or if the air supply to the hoist is cut off then    

 

 

the valve will close stopping the hoist.

 

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Red Rooster hoists have a 5:1 factor of safety.

DANGER

DANGER

Содержание TMH-12000/4-LF

Страница 1: ...LUBE FREE AIR HOIST USER MANUAL MODEL TMH 3000 LF...

Страница 2: ......

Страница 3: ...3 LIFTING GEAR BELOW THE HOIST 3 4 MOUNTING ON TROLLEYS 3 5 OPERATIONAL BREAKDOWN OR ACCIDENT SECTION 4 MAINTENANCE 4 1 GENERAL 4 2 REPAIRS 4 3 SILENCING 4 4 CHANGING THE SILENCERS 4 5 FITTING OR REPL...

Страница 4: ...em This manual should be accessible at all times to the relevant person in case of loss ask your dealer for a new copy Specification sheet gives full details of actual model supplied The nameplate fit...

Страница 5: ...ir pressure air flow hoist rating chain size speed year of manufacture and the manufacturers name and address ATEX Explosive protection In Europe and several parts of the world the use of non electric...

Страница 6: ...anes Nearly all hoist models are also available as ATEX ZONE 1 or 2 hoists for use in hazardous areas with corrosion protection and can work in temperatures of 20 C to 60 C When used outdoor or offsho...

Страница 7: ...nit although essential cannot in itself compensate for serious contamination in the air supply When operating the compressor in moist humid or dusty atmospheres seek the advice of your compressor supp...

Страница 8: ...KING The lower hook of the TMH hoist includes a swivel arrangement This allows the load to turn without twisting the chain However when repeatedly handling loads with the bottom hook close to the hois...

Страница 9: ...ere the hoist is outside and not protected it should be checked and run daily The emergency stop button valve operates immediately Upper and lower limit switches levers work satisfactorily Load chains...

Страница 10: ...INSTALLATION INSTRUCTIONS Hook suspension with long chain drops Problem When a long heavy chain is fitted and the raise is pressed with the hoist in an unloaded condition due to the centre line of the...

Страница 11: ...adows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH14 LF REV0 GETTING STARTED STANDARD HOSE CONNECTION PENDANT CONTROL OR HOIST WITH EXTERNAL EMERGENCY STOP VALVE STANDARD HOSE CONNECT...

Страница 12: ...MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH14 LF REV0 GETTING STARTED Some hoists are fitted with internal emergency stop...

Страница 13: ...regular basis NEVER use heavy grease or bitumen based products to lubricate the chain as these will foul the chain guide idler and load wheels and bearings Remove dust and water drops on the Load Cha...

Страница 14: ...in the area and make sure the pendant hangs vertically and cannot swing or get blown against anything When there is a longer break in the lifting operation and the load has been landed then the emerg...

Страница 15: ...ss of the weight of the load being lifted Do not use the hoist to lift lower personnel Fig B Only use the hoist to lift a load vertically It is not designed to pull or drag loads without modification...

Страница 16: ...ure that the load bar and tie bar nut have been secured and the trolley side plates are set parallel to the beam web Ensure that the tie bars are correctly adjusted in the slots with the anti tilt rol...

Страница 17: ...inst section 10 1 BRAKE With a load applied check the brake efficiency If there is any delay in actuation or slippage the brake is defective and the hoist must be thoroughly overhauled before being re...

Страница 18: ...0 2 TMH 9000 3 TMH 12000 4 TMH 15000 5 Remove the 5 off M5 hex socket cap screws which retain the exhaust plate Remove the foam silencers Replace with the new in the correct order Fit exhaust plate th...

Страница 19: ...AIN Cut away the centre portion of a link of the old chain to allow a chain diameter to pass through Connect the spare link to the last link of the old chain and the first link of the replacement chai...

Страница 20: ...hain should be used All chain is to EN818 7 EN1677 standard TMH 3000 LF HEAVY DUTY RUD RT Nominal diameter 13 00 0 10 0 50 mm Pitch 36 00 0 35 0 15 mm Max dia at weld 13 9 mm Min breaking force 212 3...

Страница 21: ...NENTS AND CHAIN 4 7 TMH 3000 LF CHAIN FITTINGS TMH 3000 LF HOIST PARTS 4 3 1 Link Chain 2 Chain Lever 3 Cord Lever 4 Cord Control 5 Pendant Control 6 Brake Section 7 Gear Section 8 Upper Hook 9 Hook S...

Страница 22: ...2 6mm MAX W 2 8mm Above maximum for replacement 213 Cage Replace when there is a large or uneven play in the pin hole 201 202 204 205 206 208 209 210 212 First pinion First star gear First ring gear S...

Страница 23: ...48mm MAX W 50mm Replace if any of the above dimensions exceed maximum wear Replace when it cracks or critical damage 250 260 Hook Dimensions STD L 68 5mm MAX L 70 5mm STD H 45 6mm MIN H 47 6mm Check...

Страница 24: ...H14 LF REV0 SERVICE DATA Maintenance chart TMH 3000 LF NO DESCRIPTION CHECK POINTS STD DIMENSIONS MAX FOR REPLACEMENT 201 First pinion STD W 1 75mm MIN W 1 5mm Below minimum for replacement 53 Rotor S...

Страница 25: ...inated with dirt or chemicals wash with a propriety mild solvent or detergent and thoroughly rinse off with fresh water Allow to dry and spray lightly with penetrating fluid Lubricate the load chain l...

Страница 26: ...not twisted through the chain fall on multi fall blocks Hoists with long drops of chain and heavy loads in the chain collectors will require a secondary suspension point to hold the hoist in a vertic...

Страница 27: ...lled The load can still be lowered when the load limiter cuts in 7 2 SETTING THE LOAD LIMITER Viewing the hoist from the motor end the load limiter adjusting screw M6 hex is located on the left hand s...

Страница 28: ...Defective part in Motor Defective part in Gear Brake is not released due to damage on O rings and packing Adjust air inlet pressure 6 Bar Reassemble Valve bush Replace part Replace part Replace defec...

Страница 29: ...parts in Motor Defective parts in Gear Brake is not released due to damage on O rings and packing Adjust air inlet pressure 6 Bar Adjust hose length or change hose dia and piping part Replace hose Rem...

Страница 30: ...LY OFFSHORE INSPECTION Arrange to have the hoist examined by a person specifically trained and experienced in the examination of lifting machines This can be done by a Red Rooster engineer or an indep...

Страница 31: ...e designed to incur wear to either protect other components or to function by means of friction generation They require periodic inspection and replacement and comprise of the rotor vanes and the brak...

Страница 32: ...for Zone 1 Gas Group IIB Dust Group IIIB When built into an assembly such as an overhead crane the ATEX rating will be for the complete assembly which may be less than some of the individual parts SP...

Страница 33: ...ldings and services The equipment is certified for Group I M2 use so must be switched off isolated in the event of an emergency The equipment has to be robust non sparking taking into account the cond...

Страница 34: ...s in industry The oil free operation allows the hoist to run whilst preventing any oil being exhausted into the atmosphere making the units ideal for use where a clean environment is a requirement The...

Страница 35: ...ONSUMPTION LIFTING 51 l sec AIR CONSUMPTION LOWERING 61 l sec WORKING PRESSURE 4 6 Bar AIR CONNECTION 1 BSP MINIMUM HOSE DIA 3 4 WEIGHT 3M HOL 99 kg ADDITIONAL METRE HOL 3 8 kg ADDITIONAL INFORMATION...

Страница 36: ......

Страница 37: ...37 USER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH14 LF REV0 DRAWINGS AND PARTS LISTS...

Страница 38: ...te Material Sheet Size A3 GENERAL ASSEMBLY Date Revision Profile Number Replaces Drawing 26 01 2018 Signature Part Number DRG TMH 3000D up to 5 0 05 over 5 up to 30 0 1 over 30 up to 120 0 2 over 120...

Страница 39: ...D01 AH14 LF REV0 17 09 13 Hoist Body TMH 3000 LF...

Страница 40: ...CHAIN SEPARATOR 1 115 425806220 HANGER PIN 2 116 426325340 DOWEL PIN 8 117 130104004 BEARING 6003 1 Fig No Part Number Part Name Parts Per Hoist 118 130109012 BEARING 6211ZZ 1 119 130109015 BEARING 60...

Страница 41: ...D CAP SCREW M6X25 2 260 420875PC1 SWIVEL HOOK 1 261 420655P11 HOOK SAFETY CLAW 1 262 130802046 HOOK SPRING 1 263 131704028 HEX SOCKET HEAD CAP SCREW M4X28 1 264 134501004 U NUT M4 1 265 425806800 UNDE...

Страница 42: ...D01 AH14 LF REV0 17 09 13 Pendant Body TMH 3000 LF...

Страница 43: ...VALVE GASKET 1 016 130216001 BEARING K5B0807 2 017 131706065 HEX SOCKET HEAD CAP SCREW M6X65 1 018 131706050 HEX SOCKET HEAD CAP SCREW M6X50 3 019 131905010 HEX SOCKET BUTTON SCREW M5X10 5 020 1321060...

Страница 44: ...D01 AH14 LF REV0 17 09 13 Cord Body TMH 3000 LF...

Страница 45: ...SOCKET SET SCREW M6X6 2 021 132105005 HEX SOCKET SET SCREW M5X5 2 022 131103005 O RING S 7 2 023 131103016 O RING S 20 2 024 131103024 O RING S 30 4 025 131103026 O RING S 32 4 026 131117115 O RING AS...

Страница 46: ...D01 AH14 LF REV0 17 09 13 D01 P7 REV1 Pendant VRD 2R...

Страница 47: ...10 2 2U 131103009 O RING S 11 2 2 2V 420224V61 EMERGENCY STOP VALVE 1 2W 420228V50 EMERGENCY STOP BUSHING 1 2X 136690503 EMERGENCY STOP BUTTON 1 2Y 420228W00 PUSH ROD 1 2AA 131103002 O RING S 5 2 2AB...

Страница 48: ...D01 AH14 LF REV0 17 09 13 D01 P2 REV1 Pendant VTP2M...

Страница 49: ...1P 8mm TO 6mm REDUCER 1 9 BIK 3209 P VALVE PENDANT VALVE 2 10 P087 1 8 TO 6mm PUSHFIT 2 11 TP HOUS M 2 STATION MACHINED PENDANT 1 12 BIK 3209 294 B COVER COVER FOR BIK VALVES 2 13 XAC B LEGEND UP UP L...

Страница 50: ......

Страница 51: ...51 USER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH14 LF REV0 ACCESSORIES...

Страница 52: ...drained by the operator as the filter bowl becomes full of water The frequency of draining is entirely dependent upon the usage of the hoist and the moisture level of the air supply In clean environm...

Страница 53: ...ge to the internal parts 2 Do not use tools on the pressure regulator knob as this may cause damage It must be operated manually MOUNTING ADJUSTMENT CAUTION 1 Be sure to unlock the knob before adjusti...

Страница 54: ......

Страница 55: ...55 LOG BOOK Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH14 LF REV0 LOG BOOK...

Страница 56: ...SPECTION REQUIREMENTS The items listed below are intended as a guide for performing daily visual inspections of the components that have a direct bearing on the safety of the hoist and or trolley wher...

Страница 57: ...TION Function test hoists running speed and control operation without load and then check lifting a load of around 50 of SWL to check brake operation and controls when loaded LIMIT SWITCHES Check oper...

Страница 58: ...YEAR DAY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 AIR HOIST CHECKS HOOK SWIVEL AIR LEAKS AIR REGULATOR SAFETY CATCHES NOISE OPERATION PENDANT OPERATION E STO...

Страница 59: ...TO BE CARRIED OUT MONTHLY IN PRODUCTION OPERATIONS WHERE HEAVILY USED OR IN HARSH WORKING CONDITIONS TO BE CARRIED OUT THREE MONTHLY WHEN THE HOIST IS ONLY USED OCCASIONALLY PLEASE CONTACT RED ROOSTE...

Страница 60: ...651 872101 Nauta House Oldmeldrum E sales redroosterlifting com The Meadows Aberdeenshire AB51 0EZ W www redroosterlifting com Depot Unit 26 Kelvin Way T 44 0 121 525 4162 Kelvin Way Trading Estate We...

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