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14

USER MANUAL

▪  

Red Rooster Lifting Limited 

 Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ 

 Tel: +44 (0) 1651 872101 

 

M01-AH14-LF REV0

SAFE OPERATION

3.1 

The contents of this section are designed for the guidance of personnel using the hoist. For the most part, they are ‘common sense’   

 

 

procedures. Most dangerous occurrences involving lifting machines are not as a result of defect developing in the machine itself but are as a    

 

result of an error or act of carelessness by the operator. As such, the vast majority of accidents or dangerous occurrences are avoidable. The    

 

operator is responsible for his safety and the safety of others in the area of the hoist.

 

It is further recommended that only authorised personnel should be permitted to use the hoist and that all staff should be properly trained and    

 

have adequate knowledge in both safe use and visual examination.

 

ALWAYS - follow company procedures, work safely, report faults and comply with regulations.

 

 

                GUIDELINES FOR PERSONNEL USING AIR HOIST

 

▪ 

Read the instruction manual before use.

 

▪ 

Test run the equipment prior to application of a load and ensure that the equipment, including its control and safety devices are  

 

 

                functioning correctly. 

 

▪ 

Do not touch the hoist body immediately after extensive use, as it may be hot or very cold. 

 

▪ 

Do not wear loose clothing (ties, scarves etc.) which may get dragged into the hoist or bottom block. 

 

▪ 

Wear safety boots or shoes (together with a safety helmet if lifting overhead). 

 

▪ 

Ensure that a positively engaged isolator requiring an appropriate operation to re-engage, is fitted between the air supply and 

 

 

the machine (lever, button or quarter turn valve). The isolator should isolate only the machine itself or where the safety of other  

 

 

                machines may be affected by isolation of the machine, all machines affected must be isolated at the same time. 

 

▪ 

Large hoists and trolleys have lifting eyes that can be used for handling and installation. Where no lifting eyes are fitted, a sling  

 

 

                may be fitted round the hoist body using a choker hitch. 

 

▪ 

Ensure that the load is securely supported by certified lifting gear (slings and shackles) with a higher safe working load in the  

 

 

                configuration used, than the load to be lifted and that it cannot ‘escape’ whilst being lifted. 

 

▪ 

Stand clear of the load when lifting or lowering and ensure that the point at which you are standing is secure. Do not touch  

 

 

                moving chain. 

 

▪ 

When there is a brief pause in the lifting operation where the operator lets go of the pendant control, he must stay in the area and    

 

                make sure the pendant hangs vertically and cannot swing or get blown against anything. 

 

▪ 

When there is a longer break in the lifting operation and the load has been landed, then the emergency stop button should be  

 

 

                actuated so that a positive action is required before the hoist or hoist and trolley can be operated. 

 

▪ 

If the hook is still attached to an item then a sign should be attached to the pendant and depending on the circumstances the  

 

 

                power supply locked off. 

 

▪ 

Ensure that other personnel cannot enter the immediate area where the lift is taking place.

 

▪ 

Never lift the load higher than necessary. 

 

▪ 

Ensure that the control length (cord or pendant) is adequate to allow the operator to stand away from the load in a position to see    

 

                the load at all stages of lift. 

 

▪ 

The pendant should hang from the hoist and not be placed onto objects where the controls could be activated. 

 

▪ 

If it is not possible to site yourself in a position where you can see the load at all stages, appoint a ‘banksman’ to cover the area  

 

 

                which you cannot see and establish a reliable method of communication (verbal or hand signals) before starting the lift.

 

▪ 

If you suspect that the equipment is defective or is developing a fault, stop the lifting operation immediately. 

 

▪ 

In the event of an emergency make the area safe by returning the load to a rest position, but if this is not possible the area should    

 

                be cordoned off and the advice of your superior or safety officer sought. Never repair a hoist with the load suspended. 

 

▪ 

If it is not possible to lower a load to the ground to make it safe, then a lifting plan must be in place to  recover the load or make it    

 

                safe in case of hoist failure.

 

▪ 

In the case of complex lifting operations a lifting plan must be in place to control the lift stipulating the  hoists to be used, 

  

 

operating conditions, operator instructions and the different parts of the lift taking part in the agreed sequence. Carry out a  

 

 

                practice lift with a small load if necessary to confirm the lifting operation. 

 

▪ 

The starting and stopping of the hoist and taking up of slack chain at high speed can apply high forces which could be higher  

 

 

                than the load being lifted. Always operate hoists smoothly and in a controlled manner.

 

▪ 

The attachment points must be capable of withstanding the expected forces.

 

▪ 

External vibration can affect the hoist and can cause damage and wear.

 

▪ 

Do not use the hoist outside in high winds, bad weather conditions, or when temperatures are likely to be outside the operating  

 

 

                temperature of the hoist.

 

▪ 

Only use the hoist to make a lift safe when a warning alarm has been activated in the area and then isolate the hoist.

AT ALL TIMES THINK BEFORE YOU ACT - PLAN EVERY LIFT

DANGER

Содержание TMH-12000/4-LF

Страница 1: ...LUBE FREE AIR HOIST USER MANUAL MODEL TMH 3000 LF...

Страница 2: ......

Страница 3: ...3 LIFTING GEAR BELOW THE HOIST 3 4 MOUNTING ON TROLLEYS 3 5 OPERATIONAL BREAKDOWN OR ACCIDENT SECTION 4 MAINTENANCE 4 1 GENERAL 4 2 REPAIRS 4 3 SILENCING 4 4 CHANGING THE SILENCERS 4 5 FITTING OR REPL...

Страница 4: ...em This manual should be accessible at all times to the relevant person in case of loss ask your dealer for a new copy Specification sheet gives full details of actual model supplied The nameplate fit...

Страница 5: ...ir pressure air flow hoist rating chain size speed year of manufacture and the manufacturers name and address ATEX Explosive protection In Europe and several parts of the world the use of non electric...

Страница 6: ...anes Nearly all hoist models are also available as ATEX ZONE 1 or 2 hoists for use in hazardous areas with corrosion protection and can work in temperatures of 20 C to 60 C When used outdoor or offsho...

Страница 7: ...nit although essential cannot in itself compensate for serious contamination in the air supply When operating the compressor in moist humid or dusty atmospheres seek the advice of your compressor supp...

Страница 8: ...KING The lower hook of the TMH hoist includes a swivel arrangement This allows the load to turn without twisting the chain However when repeatedly handling loads with the bottom hook close to the hois...

Страница 9: ...ere the hoist is outside and not protected it should be checked and run daily The emergency stop button valve operates immediately Upper and lower limit switches levers work satisfactorily Load chains...

Страница 10: ...INSTALLATION INSTRUCTIONS Hook suspension with long chain drops Problem When a long heavy chain is fitted and the raise is pressed with the hoist in an unloaded condition due to the centre line of the...

Страница 11: ...adows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH14 LF REV0 GETTING STARTED STANDARD HOSE CONNECTION PENDANT CONTROL OR HOIST WITH EXTERNAL EMERGENCY STOP VALVE STANDARD HOSE CONNECT...

Страница 12: ...MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH14 LF REV0 GETTING STARTED Some hoists are fitted with internal emergency stop...

Страница 13: ...regular basis NEVER use heavy grease or bitumen based products to lubricate the chain as these will foul the chain guide idler and load wheels and bearings Remove dust and water drops on the Load Cha...

Страница 14: ...in the area and make sure the pendant hangs vertically and cannot swing or get blown against anything When there is a longer break in the lifting operation and the load has been landed then the emerg...

Страница 15: ...ss of the weight of the load being lifted Do not use the hoist to lift lower personnel Fig B Only use the hoist to lift a load vertically It is not designed to pull or drag loads without modification...

Страница 16: ...ure that the load bar and tie bar nut have been secured and the trolley side plates are set parallel to the beam web Ensure that the tie bars are correctly adjusted in the slots with the anti tilt rol...

Страница 17: ...inst section 10 1 BRAKE With a load applied check the brake efficiency If there is any delay in actuation or slippage the brake is defective and the hoist must be thoroughly overhauled before being re...

Страница 18: ...0 2 TMH 9000 3 TMH 12000 4 TMH 15000 5 Remove the 5 off M5 hex socket cap screws which retain the exhaust plate Remove the foam silencers Replace with the new in the correct order Fit exhaust plate th...

Страница 19: ...AIN Cut away the centre portion of a link of the old chain to allow a chain diameter to pass through Connect the spare link to the last link of the old chain and the first link of the replacement chai...

Страница 20: ...hain should be used All chain is to EN818 7 EN1677 standard TMH 3000 LF HEAVY DUTY RUD RT Nominal diameter 13 00 0 10 0 50 mm Pitch 36 00 0 35 0 15 mm Max dia at weld 13 9 mm Min breaking force 212 3...

Страница 21: ...NENTS AND CHAIN 4 7 TMH 3000 LF CHAIN FITTINGS TMH 3000 LF HOIST PARTS 4 3 1 Link Chain 2 Chain Lever 3 Cord Lever 4 Cord Control 5 Pendant Control 6 Brake Section 7 Gear Section 8 Upper Hook 9 Hook S...

Страница 22: ...2 6mm MAX W 2 8mm Above maximum for replacement 213 Cage Replace when there is a large or uneven play in the pin hole 201 202 204 205 206 208 209 210 212 First pinion First star gear First ring gear S...

Страница 23: ...48mm MAX W 50mm Replace if any of the above dimensions exceed maximum wear Replace when it cracks or critical damage 250 260 Hook Dimensions STD L 68 5mm MAX L 70 5mm STD H 45 6mm MIN H 47 6mm Check...

Страница 24: ...H14 LF REV0 SERVICE DATA Maintenance chart TMH 3000 LF NO DESCRIPTION CHECK POINTS STD DIMENSIONS MAX FOR REPLACEMENT 201 First pinion STD W 1 75mm MIN W 1 5mm Below minimum for replacement 53 Rotor S...

Страница 25: ...inated with dirt or chemicals wash with a propriety mild solvent or detergent and thoroughly rinse off with fresh water Allow to dry and spray lightly with penetrating fluid Lubricate the load chain l...

Страница 26: ...not twisted through the chain fall on multi fall blocks Hoists with long drops of chain and heavy loads in the chain collectors will require a secondary suspension point to hold the hoist in a vertic...

Страница 27: ...lled The load can still be lowered when the load limiter cuts in 7 2 SETTING THE LOAD LIMITER Viewing the hoist from the motor end the load limiter adjusting screw M6 hex is located on the left hand s...

Страница 28: ...Defective part in Motor Defective part in Gear Brake is not released due to damage on O rings and packing Adjust air inlet pressure 6 Bar Reassemble Valve bush Replace part Replace part Replace defec...

Страница 29: ...parts in Motor Defective parts in Gear Brake is not released due to damage on O rings and packing Adjust air inlet pressure 6 Bar Adjust hose length or change hose dia and piping part Replace hose Rem...

Страница 30: ...LY OFFSHORE INSPECTION Arrange to have the hoist examined by a person specifically trained and experienced in the examination of lifting machines This can be done by a Red Rooster engineer or an indep...

Страница 31: ...e designed to incur wear to either protect other components or to function by means of friction generation They require periodic inspection and replacement and comprise of the rotor vanes and the brak...

Страница 32: ...for Zone 1 Gas Group IIB Dust Group IIIB When built into an assembly such as an overhead crane the ATEX rating will be for the complete assembly which may be less than some of the individual parts SP...

Страница 33: ...ldings and services The equipment is certified for Group I M2 use so must be switched off isolated in the event of an emergency The equipment has to be robust non sparking taking into account the cond...

Страница 34: ...s in industry The oil free operation allows the hoist to run whilst preventing any oil being exhausted into the atmosphere making the units ideal for use where a clean environment is a requirement The...

Страница 35: ...ONSUMPTION LIFTING 51 l sec AIR CONSUMPTION LOWERING 61 l sec WORKING PRESSURE 4 6 Bar AIR CONNECTION 1 BSP MINIMUM HOSE DIA 3 4 WEIGHT 3M HOL 99 kg ADDITIONAL METRE HOL 3 8 kg ADDITIONAL INFORMATION...

Страница 36: ......

Страница 37: ...37 USER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH14 LF REV0 DRAWINGS AND PARTS LISTS...

Страница 38: ...te Material Sheet Size A3 GENERAL ASSEMBLY Date Revision Profile Number Replaces Drawing 26 01 2018 Signature Part Number DRG TMH 3000D up to 5 0 05 over 5 up to 30 0 1 over 30 up to 120 0 2 over 120...

Страница 39: ...D01 AH14 LF REV0 17 09 13 Hoist Body TMH 3000 LF...

Страница 40: ...CHAIN SEPARATOR 1 115 425806220 HANGER PIN 2 116 426325340 DOWEL PIN 8 117 130104004 BEARING 6003 1 Fig No Part Number Part Name Parts Per Hoist 118 130109012 BEARING 6211ZZ 1 119 130109015 BEARING 60...

Страница 41: ...D CAP SCREW M6X25 2 260 420875PC1 SWIVEL HOOK 1 261 420655P11 HOOK SAFETY CLAW 1 262 130802046 HOOK SPRING 1 263 131704028 HEX SOCKET HEAD CAP SCREW M4X28 1 264 134501004 U NUT M4 1 265 425806800 UNDE...

Страница 42: ...D01 AH14 LF REV0 17 09 13 Pendant Body TMH 3000 LF...

Страница 43: ...VALVE GASKET 1 016 130216001 BEARING K5B0807 2 017 131706065 HEX SOCKET HEAD CAP SCREW M6X65 1 018 131706050 HEX SOCKET HEAD CAP SCREW M6X50 3 019 131905010 HEX SOCKET BUTTON SCREW M5X10 5 020 1321060...

Страница 44: ...D01 AH14 LF REV0 17 09 13 Cord Body TMH 3000 LF...

Страница 45: ...SOCKET SET SCREW M6X6 2 021 132105005 HEX SOCKET SET SCREW M5X5 2 022 131103005 O RING S 7 2 023 131103016 O RING S 20 2 024 131103024 O RING S 30 4 025 131103026 O RING S 32 4 026 131117115 O RING AS...

Страница 46: ...D01 AH14 LF REV0 17 09 13 D01 P7 REV1 Pendant VRD 2R...

Страница 47: ...10 2 2U 131103009 O RING S 11 2 2 2V 420224V61 EMERGENCY STOP VALVE 1 2W 420228V50 EMERGENCY STOP BUSHING 1 2X 136690503 EMERGENCY STOP BUTTON 1 2Y 420228W00 PUSH ROD 1 2AA 131103002 O RING S 5 2 2AB...

Страница 48: ...D01 AH14 LF REV0 17 09 13 D01 P2 REV1 Pendant VTP2M...

Страница 49: ...1P 8mm TO 6mm REDUCER 1 9 BIK 3209 P VALVE PENDANT VALVE 2 10 P087 1 8 TO 6mm PUSHFIT 2 11 TP HOUS M 2 STATION MACHINED PENDANT 1 12 BIK 3209 294 B COVER COVER FOR BIK VALVES 2 13 XAC B LEGEND UP UP L...

Страница 50: ......

Страница 51: ...51 USER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH14 LF REV0 ACCESSORIES...

Страница 52: ...drained by the operator as the filter bowl becomes full of water The frequency of draining is entirely dependent upon the usage of the hoist and the moisture level of the air supply In clean environm...

Страница 53: ...ge to the internal parts 2 Do not use tools on the pressure regulator knob as this may cause damage It must be operated manually MOUNTING ADJUSTMENT CAUTION 1 Be sure to unlock the knob before adjusti...

Страница 54: ......

Страница 55: ...55 LOG BOOK Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH14 LF REV0 LOG BOOK...

Страница 56: ...SPECTION REQUIREMENTS The items listed below are intended as a guide for performing daily visual inspections of the components that have a direct bearing on the safety of the hoist and or trolley wher...

Страница 57: ...TION Function test hoists running speed and control operation without load and then check lifting a load of around 50 of SWL to check brake operation and controls when loaded LIMIT SWITCHES Check oper...

Страница 58: ...YEAR DAY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 AIR HOIST CHECKS HOOK SWIVEL AIR LEAKS AIR REGULATOR SAFETY CATCHES NOISE OPERATION PENDANT OPERATION E STO...

Страница 59: ...TO BE CARRIED OUT MONTHLY IN PRODUCTION OPERATIONS WHERE HEAVILY USED OR IN HARSH WORKING CONDITIONS TO BE CARRIED OUT THREE MONTHLY WHEN THE HOIST IS ONLY USED OCCASIONALLY PLEASE CONTACT RED ROOSTE...

Страница 60: ...651 872101 Nauta House Oldmeldrum E sales redroosterlifting com The Meadows Aberdeenshire AB51 0EZ W www redroosterlifting com Depot Unit 26 Kelvin Way T 44 0 121 525 4162 Kelvin Way Trading Estate We...

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