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USER MANUAL

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Red Rooster Lifting Limited

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Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ

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Tel: +44 (0) 1651 872101

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M01-AH12-LF REV0

HOIST COMPONENTS AND CHAIN

4.6

TYPES OF CHAIN

Only the correct size and grade of load chain should be used.

All chain is to EN818/7 - EN1677 standard

TCS-500

STANDARD

HEAVY DUTY

STAINLESS STEEL

RUD

KITO

RUD

Nominal diameter:

6.3 + 0.1 / - 0.25

mm 6.3 + 0.3 / - 0.3

mm 6.3 + 0.1 / - 0.25

Pitch:

19.1 + 0.2 / - 0.1

mm 19.0 + 0.37 / - 0.00 mm 19.1 + 0.2 / - 0.10 mm

Max dia at weld:

6.8

mm 6.8

Min breaking force:

50.0

40 (G60)

Surface hardness:

500-650HV5

Grade 80T

ca250HV5

Grade:

EN818/7 ISO 3077

EN818-7 ISO 3077

DIN5684 - 8 + EN818/7 ISO 3077

NOTE:

Spark resistant hoists are fitted with KITO nickel plated heavy duty chain or 60 stainless steel chain. Please refer to supplier.

When supplied new, only quality chain from a reputable supplier has been fitted to the hoist. Your supplier will be able to offer replacement

chain of like quality.

DANGER

Содержание TC5-500-LF

Страница 1: ...LUBE FREE AIR HOIST USER MANUAL MODEL TCS 500 LF...

Страница 2: ......

Страница 3: ...2 SAFETY EQUIPMENT PPE 3 3 LIFTING GEAR BELOW THE HOIST 3 4 MOUNTING ON TROLLEYS 3 5 OPERATIONAL BREAKDOWN OR ACCIDENT SECTION 4 MAINTENANCE 4 1 GENERAL 4 2 REPAIRS 4 3 SILENCING 4 4 CHANGING THE SIL...

Страница 4: ...fully acquainted with the sections of this manual which are relevant to them This manual should be accessible at all times to the relevant person in case of loss ask your dealer for a new copy Specif...

Страница 5: ...r pressure air flow hoist rating chain size speed year of manufacture and the manufacturers name and address ATEX Explosive protection In Europe and several parts of the world the use of non electrica...

Страница 6: ...anes Nearly all hoist models are also available as ATEX ZONE 1 or 2 hoists for use in hazardous areas with corrosion protection and can work in temperatures of 20 C to 60 C When used outdoor or offsho...

Страница 7: ...nit although essential cannot in itself compensate for serious contamination in the air supply When operating the compressor in moist humid or dusty atmospheres seek the advice of your compressor supp...

Страница 8: ...ok of the TCS hoist includes a swivel arrangement This allows the load to turn without twisting the chain However when repeatedly handling loads with the bottom hook close to the hoist especially when...

Страница 9: ...ere the hoist is outside and not protected it should be checked and run daily The emergency stop button valve operates immediately Upper and lower limit switches levers work satisfactorily Load chains...

Страница 10: ...INSTALLATION INSTRUCTIONS Hook suspension with long chain drops Problem When a long heavy chain is fitted and the raise is pressed with the hoist in an unloaded condition due to the centre line of the...

Страница 11: ...regular basis NEVER use heavy grease or bitumen based products to lubricate the chain as these will foul the chain guide idler and load wheels and bearings Remove dust and water drops on the Load Cha...

Страница 12: ...y in the area and make sure the pendant hangs vertically and cannot swing or get blown against anything When there is a longer break in the lifting operation and the load has been landed then the emer...

Страница 13: ...ss of the weight of the load being lifted Do not use the hoist to lift lower personnel Fig B Only use the hoist to lift a load vertically It is not designed to pull or drag loads without modification...

Страница 14: ...ure that the load bar and tie bar nut have been secured and the trolley side plates are set parallel to the beam web Ensure that the tie bars are correctly adjusted in the slots with the anti tilt rol...

Страница 15: ...distortion the chain should be replaced Any wear should be measured and checked against section 10 1 BRAKE With a load applied check the brake efficiency If there is any delay in actuation or slippag...

Страница 16: ...CER S see parts list TCS 500 TCS 980 Located at the end of the motor the silencers are behind the exhaust plate ADJUSTMENTS AND MAINTENANCE OPERATIONS Before carrying out any work on the hoist the mai...

Страница 17: ...ot exercised Always examine the first link of chain after passing it over the load wheel If damaged remove the damaged link s REPLACING EXISTING CHAIN Cut away the centre portion of a link of the old...

Страница 18: ...0 3 0 3 mm 6 3 0 1 0 25 mm Pitch 19 1 0 2 0 1 mm 19 0 0 37 0 00 mm 19 1 0 2 0 10 mm Max dia at weld 6 8 mm 6 8 mm 6 8 mm Min breaking force 50 0 kN 50 kN 40 G60 Kn Surface hardness 500 650HV5 Grade 80...

Страница 19: ...FITTINGS TCS 500 HOIST PARTS 1 Hook Safety Latch 2 Upper Hook 3 Motor Section 4 Silencer Section 5 Valve Section 6 Brake Section 7 Chain 8 End Stopper 9 Gear Box 10 Chain Lever 11 Hook Safety Latch 1...

Страница 20: ...5mm Replace if any of the width length and thickness is less than the stated minimums 152 Brake Disc STD T 8mm MIN T 7 3mm STD W 2 4mm MIN W 2 9mm Below minimum for replacement 209 Cage Replace when t...

Страница 21: ...4 4mm Check dimensions as casting size can vary Replace if beyond maximum L or H There is some variation in the H size on hooks so it is best to measure the hook when new and then allow up to 0 5mm of...

Страница 22: ...inated with dirt or chemicals wash with a propriety mild solvent or detergent and thoroughly rinse off with fresh water Allow to dry and spray lightly with penetrating fluid Lubricate the load chain l...

Страница 23: ...n multi fall blocks Hoists with long drops of chain and heavy loads in the chain collectors will require a secondary suspension point to hold the hoist in a vertical position when unloaded These may b...

Страница 24: ...ER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH12 LF REV0 CHAIN COLLECTORS TCS 500 TCS 500 1 M8 x 65 2 M6 x 25 3 Chain Bag 3...

Страница 25: ...HOW TO ADJUST THE SPEED Referring to the diagram below looking at the hoist from the valve side the speed adjustment screw for lifting is on the RIGHT and the lowering adjustment screw is on the LEFT...

Страница 26: ...ess of 7 bar Air supply hoses leaking or loose Silencer is clogged Check compressor output against hoist requirements Check air hose size against table Ensure fittings are matched to hose size Replace...

Страница 27: ...FFSHORE INSPECTION Arrange to have the hoist examined by a person specifically trained and experienced in the examination of lifting machines This can be done by a Red Rooster engineer or an independe...

Страница 28: ...to incur wear to either protect other components or to function by means of friction generation They require periodic inspection and replacement and comprise of the rotor vanes and the brake disc 2 Lo...

Страница 29: ...for Zone 1 Gas Group IIB Dust Group IIIB When built into an assembly such as an overhead crane the ATEX rating will be for the complete assembly which may be less than some of the individual parts SP...

Страница 30: ...tting to the hoist The burst of a hose or connection failure can create a dust cloud and also create a static charge Hose safety whip cables should be used to prevent hoses flying if a connection fail...

Страница 31: ...eration STANDARD FEATURES Precise variable speed control Optimum control of the load Robust and reliable Mechanical end stop 100 oil free Low noise level 83 dBA Working air pressure 6 bar Robust slack...

Страница 32: ...FTING SPEED WITH LOAD 13 0 m min LIFTING SPEED WITHOUT LOAD 24 0 m min LOWERING SPEED WITH LOAD 24 0 m min AIR CONSUMPTION LIFTING 26 l sec AIR CONSUMPTION LOWERING 30 l sec WORKING PRESSURE 6 Bar AIR...

Страница 33: ...33 USER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH12 LF REV0 DRAWINGS PARTS LISTS...

Страница 34: ...Date Material Sheet Size A3 GENERAL ASSEMBLY Date Revision Profile Number Replaces Drawing 26 01 2018 Signature Part Number DRG 1368C06 up to 5 0 05 over 5 up to 30 0 1 over 30 up to 120 0 2 over 120...

Страница 35: ...D01 AH12 LF REV0 17 09 15 Brake Gears Suspension Body TCS 500 LF...

Страница 36: ...REW 1 211 426230900 BRAKE PLATE 1 212 130113001 BEARING 6900 2 213 130120004 BEARING EE 4 1 214 130104006 BEARING 6005 1 215 130131020 NEEDLE BEARING TA1020Z 3 216 130131212 NEEDLE BEARING TA1212 3 21...

Страница 37: ...D01 AH12 LF REV0 17 09 15 Motor Valve Body TCS 500 LF Pendant...

Страница 38: ...6230150 ROTOR 1 054 426230170 FRONT PLATE 1 057 426230460 LIMIT SHAFT 1 058 426230A40 LIMIT SHAFT BUSHING 1 059 426230140 LIMIT LEVER 1 060 130128104 BEARING MR104ZZ 2 061 426230120 ROLLER SHAFT 2 062...

Страница 39: ...D01 AH12 LF REV0 17 09 15 Motor Valve Body TCS 500 LF Cord...

Страница 40: ...OR CASE 1 051 126230180 REAR PLATE 1 052 426230160 CYLINDER 1 053 426230150 ROTOR 1 054 426230170 FRONT PLATE 1 057 426230460 LIMIT SHAFT 1 058 426230A40 LIMIT SHAFT BUSHING 1 059 426230140 LIMIT LEVE...

Страница 41: ...D01 AH12 LF REV0 17 09 15 D01 P7 REV1 Pendant VRD 2R...

Страница 42: ...10 2 2U 131103009 O RING S 11 2 2 2V 420224V61 EMERGENCY STOP VALVE 1 2W 420228V50 EMERGENCY STOP BUSHING 1 2X 136690503 EMERGENCY STOP BUTTON 1 2Y 420228W00 PUSH ROD 1 2AA 131103002 O RING S 5 2 2AB...

Страница 43: ...D01 AH12 LF REV0 17 09 15 D01 P2 REV1 Pendant VTP2M...

Страница 44: ...1P 8mm TO 6mm REDUCER 1 9 BIK 3209 P VALVE PENDANT VALVE 2 10 P087 1 8 TO 6mm PUSHFIT 2 11 TP HOUS M 2 STATION MACHINED PENDANT 1 12 BIK 3209 294 B COVER COVER FOR BIK VALVES 2 13 XAC B LEGEND UP UP L...

Страница 45: ...45 USER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH12 LF REV0 ACCESSORIES...

Страница 46: ...draining is entirely dependent upon the usage of the hoist and the moisture level of the air supply In clean environments e g laboratories paint spray booths manual drain filters are essential to prev...

Страница 47: ...ge to the internal parts 2 Do not use tools on the pressure regulator knob as this may cause damage It must be operated manually MOUNTING ADJUSTMENT CAUTION 1 Be sure to unlock the knob before adjusti...

Страница 48: ......

Страница 49: ...49 LOG BOOK Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH12 REV3 LOG BOOK...

Страница 50: ...ECTION REQUIREMENTS The items listed below are intended as a guide for performing daily visual inspections of the components that have a direct bearing on the safety of the hoist and or trolley where...

Страница 51: ...st hoists running speed and control operation without load and then check lifting a load of around 50 of SWL to check brake operation and controls when loaded LIMIT SWITCHES Check operation of upper a...

Страница 52: ...EAR DAY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 AIR HOIST CHECKS HOOK SWIVEL AIR LEAKS AIR REGULATOR SAFETY CATCHES NOISE OPERATION PENDANT OPERATION E STOP...

Страница 53: ...TO BE CARRIED OUT MONTHLY IN PRODUCTION OPERATIONS WHERE HEAVILY USED OR IN HARSH WORKING CONDITIONS TO BE CARRIED OUT THREE MONTHLY WHEN THE HOIST IS ONLY USED OCCASIONALLY PLEASE CONTACT RED ROOSTER...

Страница 54: ...651 872101 Nauta House Oldmeldrum E sales redroosterlifting com The Meadows Aberdeenshire AB51 0EZ W www redroosterlifting com Depot Unit 26 Kelvin Way T 44 0 121 525 4162 Kelvin Way Trading Estate We...

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