Red-D-Arc ZR-8 Скачать руководство пользователя страница 24

Have qualified personnel do the maintenance
work. Turn the engine off before working inside
the machine. In some cases, it may be necessary
to remove safety guards to perform required
maintenance. Remove guards only when
necessary and replace them when the mainte-
nance requiring their removal is complete.
Always use the greatest care when working near
moving parts.

Do not put your hands near the engine cooling
blower fan.  If a problem cannot be corrected by
following the instructions, take the machine to
the nearest Lincoln Field Service Shop.

-----------------------------------------------------------------------

ELECTRIC SHOCK can kill.

 Do not touch electrically live parts

or electrode with skin or wet
clothing.

 Insulate yourself from work and

ground

 Always wear dry insulating gloves.

------------------------------------------------------------------------

ENGINE EXHAUST can kill.

 Use in open, well ventilated areas

or vent exhaust outside.

------------------------------------------------------------------------

MOVING PARTS can injure.

 Do not operate with doors open or

guards off.

 Stop engine before servicing.

 Keep away from moving parts.

------------------------------------------------------------------------

See additional warning information

throughout this operator

s manual and

the Engine manual as well.

------------------------------------------------------------

Make certain that the oil filler cap is securely tight-
ened after checking or adding oil.  If the cap is not
tight, oil consumption can increase significantly
which may be evidenced by white smoke coming
from the exhaust.
------------------------------------------------------------------------

  OIL - Maintenance schedule for changing the oil and

oil filter after break-in :

The above schedule is for normal operating condi-
tions. More frequent oil changes are required with
dusty, high temperature and other severe operating
conditions. Refer to the maintenance section of the
Engine Owner's Manual for more information.

NOTE: Engine life will be reduced if the oil and oil
filter are not changed according to the manufacturer

s

recommendation.

ENGINE OIL CHANGE   

Drain the oil while the engine is warm to assure rapid
and complete draining.

 Remove the oil filler cap and dipstick. Remove the

yellow cap from the oil drain valve and attach the
flexible drain tube supplied with the machine. Push
in and twist the drain valve counterclockwise. Pull
the valve out and drain the oil into a suitable contain-
er.

 Close the drain valve by pushing in and twisting

clockwise. Replace the yellow cap.

 Refill to the upper limit mark on the dipstick with the

recommended oil. Tighten the oil filler cap securely.

ENGINE OIL REFILL CAPACITIES

Without oil filter replacement:

 1.7qt. (1.6 liter)-Kohler 

With oil filter replacement:

 2.0qt. (1.9 liter)-Kohler 

WARNING

D-1

MAINTENANCE

D-1

SAFETY PRECAUTIONS

CAUTION

Read the Safety Precautions in the front of this manual
and the engine instruction manual before working on
this machine.

Keep all equipment safety guards, covers, and devices
in position and in good repair. Keep hands, hair, cloth-
ing, and tools away from gears, fans, and all other
moving parts when starting, operating, or repairing the
equipment.

Routine Maintenance

     At the end of each day

s use, refill the fuel tank to

minimize moisture condensation in the tank.
Running out of fuel tends to draw dirt into the fuel 
system. Also, check the crankcase oil level and
add oil if indicated.

Kohler
CH23S

Oil

100 Hrs.

Oil Filter

200 Hrs.

ZR-8

Содержание ZR-8

Страница 1: ...safety in mind However your overall safety can be increased by proper installation and thoughtful operation on your part DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND...

Страница 2: ...WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of...

Страница 3: ...er for cooling 3 h Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both...

Страница 4: ...easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic lines Have a fire extinguisher readily available 6 b Where compressed gases are to be used at the job site sp...

Страница 5: ...appropri s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paiss...

Страница 6: ...mportant when identifying the correct replacement parts On Line Product Registration Register your machine with Lincoln Electric either via fax or over the Internet For faxing Complete the form on the...

Страница 7: ...ng Shutdown Instructions B 3 Starting the Engine B 3 Safety Precautions B 3 Stopping the Engine B 3 Break In Period B 3 Welding Process B 4 Stick Constant Current Welding B 4 TIG Constant Current Weld...

Страница 8: ...40 Volts PHYSICAL DIMENSIONS Make Model Kohler CH23S Description 2 cylinder 4 Cycle Air Cooled Gasoline Engine Aluminum Alloy with Cast Iron Liners Electronic Ignition Operating Speed RPM High Idle 37...

Страница 9: ...elder SPARK ARRESTER Some federal state or local laws may require that gasoline engines be equipped with exhaust spark arresters when they are operated in certain locations where unarrested sparks may...

Страница 10: ...ner s Manual for specific oil recommendations BATTERY CONNECTIONS Use caution as the electrolyte is a strong acid that can burn skin and damage eyes This welder is shipped with the negative battery ca...

Страница 11: ...M 200 255 Ft 61 0 76 2 M 225 Amps 100 Duty Cycle 1 AWG 1 AWG 1 0 AWG HIGH ALTITUDE OPERATION At higher altitudes Welder output de rating may be neces sary For maximum rating de rate the welder output...

Страница 12: ...umes are properly vented to an outside area STACKING ZR 8 machines cannot be stacked CONNECTION OF LINCOLN ELECTRIC WIRE FEEDERS Shut off welder before making any electrical connec tions WIRE FEED CON...

Страница 13: ...7 69 53 27 175 138 350 275 150 53 42 107 84 46 300 225 600 450 225 91 69 183 137 69 Maximum Allowable Cord Length in ft m for Conductor Size Conductor size is based on maximum 2 0 voltage drop 14 AWG...

Страница 14: ...THOUT ADDITIONAL RESISTIVE TYPE LOADS Inductive Single phase induction motors These devices require large drills well pumps grinders small current inrush for starting refrigerators weed and hedge Some...

Страница 15: ...um rated load for the 240V auxiliary is 38 amperes Loading above 38 amperes will reduce output voltage below the allowable 10 of rated voltage which may damage appliances or other motor driven equipme...

Страница 16: ...NDUCTOR 40 AMP 240 VOLT DOUBLE POLE CIRCUIT BREAKER DOUBLE POLE DOUBLE THROW SWITCH RATING TO BE THE SAME AS OR GREATER THAN PREMISES SERVICE OVERCURRENT PROTECTION 50 AMP 120 240 VOLT PLUG NEMA TYPE...

Страница 17: ...e receptacles the engine will accelerate to high speed If no power is being drawn from the receptacles and not welding for 10 14 seconds the idler reduces the engine speed to low idle B 1 OPERATION ZR...

Страница 18: ...Polarity switch setting while welding This will damage the switch B 2 OPERATION B 2 ZR 8 CAUTION CAUTION KOHLER 23 H P COMMAND 4 Gallons Hour 1 5 Liters Hour 7 Gallons Hour 2 8 Liters Hour 1 2 Gallon...

Страница 19: ...oads and allow engine to run at low idle speed for a few minutes to cool the engine Stop the engine by placing the Engine switch in the OFF position A fuel shut off valve is not required on the ZR 8 b...

Страница 20: ...with the ZR 8 on high idle to maintain satisfactory operation It can be used in the AUTO position but the delay going to flow idle after welding is ceased will be increased if the AFTER FLOW CONTROL...

Страница 21: ...INTERNAL CONTACTOR contactor closes Welding starts immediately and engine goes to high idle NOTE Output Control must be set above 3 TIG TIG MODULE WITH Yes High Cold Press Arc Start Switch WITH CONTA...

Страница 22: ...e head shield with No 12 filter GC300 work clamp and Cooltong 300 electrode holder Cables are rated at 400 amps 100 duty cycle K875 ACCESSORY KIT For Stick welding Includes 20 ft 6 1m 6 electrode cabl...

Страница 23: ...des cold electrode until gun trigger is pressed Includes gas solenoid Magnum Gun and Magnum Gun Connector Kit are required for gas shielded welding Innershield Gun is required for gasless welding TIG...

Страница 24: ...high temperature and other severe operating conditions Refer to the maintenance section of the Engine Owner s Manual for more information NOTE Engine life will be reduced if the oil and oil filter are...

Страница 25: ...ter socket tool to tighten the filter an additional 1 2 to 7 8 turn 5 Refill the crankcase with the specified amount of the recommended oil Reinstall the oil filler cap 6 Start the engine and check fo...

Страница 26: ...nd then the positive battery cable before attaching the charger leads Failure to do so can result in damage to the internal charger components When reconnecting the cables connect the positive cable f...

Страница 27: ...beled POSSIBLE CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Ca...

Страница 28: ...en in miscellaneous leads 2 Open lead in flashing or field circuit 3 Faulty rotor 4 Faulty Potentiometer R1 5 Faulty stator Field winding 6 Faulty Field rectifier D2 7 Faulty P C Board 1 Idler switch...

Страница 29: ...er Engine will not crank or is hard to crank Engine shuts down Engine does not develop full power Engine is hard to start 1 No voltage signal from the current sensor 2 Auxiliary power load less than 1...

Страница 30: ...ce only It may not be accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegibl...

Страница 31: ...m moving parts Only qualified personnel should install use or service this or service this equipm equipment M20266 A 02 TO WORK ELECTRODE TO ENGINE WELDER W WORK LN LN 15 OR 25 WIRE F RE FEEDER TO W W...

Страница 32: ...OHLER M20267 C 01 26 59 30 27 9 09 9 09 17 00 21 22 8 80 30 00 42 00 22 15 10 33 CENTER OF GRAVITY WITH OIL IN ENGINE AND FULL FUEL TANK 9 31 CENTERLINE OF SHAFT 9 59 10 19 OIL FILTER REMOVAL NOTE CAS...

Страница 33: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Страница 34: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

Страница 35: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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