Red-D-Arc ZR-8 Скачать руководство пользователя страница 22

C-1

ACCESSORIES

C-1

ZR-8

OPTIONAL EQUIPMENT 

(Field Installed)

K957-1 HEAVY DUTY, TWO WHEEL TRAILER FOR
SMALL WELDERS - 
For road, off-road and in-plant
and yard towing. (For highway use, consult applicable
federal, state and local laws regarding requirements
for brakes, lights, fenders, etc.)
Order

K957-1 Trailer
K958-1 Ball Hitch
K958-2 Lunette Eye Hitch
K959-2 Fender & Light Kit
K965-1 Cable Storage Rack

K889-2 & -3 Two-Wheel Undercarriage - For moving
by hand. Overall Width 29 in (.74m) Both have pneu-
matic tires. Puncture proof tires included with K889-3.

K1737-1 FOUR WHEEL ALL-TERRAIN UNDER-
CARRIAGE - 
For moving by hand at construction
sites. Heavy duty puncture resistant pneumatic tires.

K1770-1 UNDERCARRIAGE (FACTORY) - For mov-
ing by hand on a smooth surface. One or two gas
cylinders can be mounted on the rear of the undercar-
riage with the installation of K1745-1 Cylinder
Holder(s). Heavy duty puncture resistant pneumatic
tires and front caster.

K1745-1 WELDING GAS CYLINDER LPG TANK
HOLDER
Holds Welding Gas Cylinder for use on K1770-1
Undercarriage. One or two may be installed on an
undercarriage.

K1788-1 ROLL CAGE - Gives added damage protection.
Attaches to K1737-1, K1770-1, and K957-1.

K886-1 CANVAS COVER -To protect the ZR-8 when
not in use. Made from attractive red canvas material
which is flame retardant, mildew resistant, and water
repellent.

K802R POWER PLUG KIT - provides four 120V plugs
rated at 15 amps each and one  dual voltage, Full
KVA plug rated at 120/240V, 50 amps.

K802N POWER PLUG KIT - Provides four 120V
plugs rated at 20 amps each and one dual voltage, full
KVA plug rated at 120/240V, 50 amps. 

K704 ACCESSORY KIT - Includes 35 ft (10.7m) 2/0 AWG
electrode cable, 30 ft. (9.1m) 2/0 AWG work cable, head-
shield with No. 12 filter, GC300 work clamp and Cooltong

®

300 electrode holder. Cables are rated at 400 amps, 100%
duty cycle.

K875 ACCESSORY KIT - For Stick welding. Includes 20 ft
(6.1m) #6 electrode cable with lugs, 15 ft. (4.6m) #6 work
cable with lugs, headshield, Filter plate, work clamp and
electrode holder and sample pack of mild steel electrode.
150 amp capacity.

K894-1 SPARK ARRESTER KIT - Includes a heavy gauge
steel, approved spark arrester and clamp for easy mounting
to muffler exhaust pipe.

K1690-1 GFCI RECEPTACLE KIT -

Includes one UL

approved120V ground fault circuit interrupter duplex type
receptacle with cover and installation instructions.
Replaces the factory installed 120V duplex receptacle.
Each receptacle of the GFCI Duplex is rated at 20 Amps,
the maximum total current from the GFCI Duplex is limit-
ed to the 20 Amps. Two kits are required.

K1816-1 FULL KVA ADAPTER KIT - Plugs into the
120/240V NEMA 14-50R receptacle on the case front
(which accepts 4-prong plugs) and converts it to a NEMA 6-
50R receptacle, (which accepts 3-prong plugs.)

T12153-9 FULL-KVA POWER PLUG - One dual voltage
plug rated at 120/240V, 50 amps.

K930-2 TIG MODULE - Provides high frequency and shield-
ing gas control for AC and DC GTAW (TIG) welding applica-
tions. Its compact case is designed for easy carrying, com-
plete with a handle. High frequency  bypass is built in
Requires K938-1 Contactor Kit, K936-4 Control Cable, and
K814 Arc Start Switch.

K938-1 CONTACTOR KIT - For use with TIG Module,
Provides a 

cold

 electrode until the triggering device (Arc

Start Switch) is pressed.

K936-4 CONTROL CABLE - Connects TIG Module to ZR-8.

K814 Arc START SWITCH - Attaches to the TIG torch for
convenient finger control.

K937-45 CONTROL CABLE EXTENSION - Allows TIG
Module to be operated at distances up to 200ft. from the
power source. Available in 45ft. (13.7m).

K939-1 DOCKING KIT - For Mounting the K930-2 TIG
Module on top of the ZR-8.

Содержание ZR-8

Страница 1: ...safety in mind However your overall safety can be increased by proper installation and thoughtful operation on your part DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND...

Страница 2: ...WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of...

Страница 3: ...er for cooling 3 h Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both...

Страница 4: ...easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic lines Have a fire extinguisher readily available 6 b Where compressed gases are to be used at the job site sp...

Страница 5: ...appropri s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paiss...

Страница 6: ...mportant when identifying the correct replacement parts On Line Product Registration Register your machine with Lincoln Electric either via fax or over the Internet For faxing Complete the form on the...

Страница 7: ...ng Shutdown Instructions B 3 Starting the Engine B 3 Safety Precautions B 3 Stopping the Engine B 3 Break In Period B 3 Welding Process B 4 Stick Constant Current Welding B 4 TIG Constant Current Weld...

Страница 8: ...40 Volts PHYSICAL DIMENSIONS Make Model Kohler CH23S Description 2 cylinder 4 Cycle Air Cooled Gasoline Engine Aluminum Alloy with Cast Iron Liners Electronic Ignition Operating Speed RPM High Idle 37...

Страница 9: ...elder SPARK ARRESTER Some federal state or local laws may require that gasoline engines be equipped with exhaust spark arresters when they are operated in certain locations where unarrested sparks may...

Страница 10: ...ner s Manual for specific oil recommendations BATTERY CONNECTIONS Use caution as the electrolyte is a strong acid that can burn skin and damage eyes This welder is shipped with the negative battery ca...

Страница 11: ...M 200 255 Ft 61 0 76 2 M 225 Amps 100 Duty Cycle 1 AWG 1 AWG 1 0 AWG HIGH ALTITUDE OPERATION At higher altitudes Welder output de rating may be neces sary For maximum rating de rate the welder output...

Страница 12: ...umes are properly vented to an outside area STACKING ZR 8 machines cannot be stacked CONNECTION OF LINCOLN ELECTRIC WIRE FEEDERS Shut off welder before making any electrical connec tions WIRE FEED CON...

Страница 13: ...7 69 53 27 175 138 350 275 150 53 42 107 84 46 300 225 600 450 225 91 69 183 137 69 Maximum Allowable Cord Length in ft m for Conductor Size Conductor size is based on maximum 2 0 voltage drop 14 AWG...

Страница 14: ...THOUT ADDITIONAL RESISTIVE TYPE LOADS Inductive Single phase induction motors These devices require large drills well pumps grinders small current inrush for starting refrigerators weed and hedge Some...

Страница 15: ...um rated load for the 240V auxiliary is 38 amperes Loading above 38 amperes will reduce output voltage below the allowable 10 of rated voltage which may damage appliances or other motor driven equipme...

Страница 16: ...NDUCTOR 40 AMP 240 VOLT DOUBLE POLE CIRCUIT BREAKER DOUBLE POLE DOUBLE THROW SWITCH RATING TO BE THE SAME AS OR GREATER THAN PREMISES SERVICE OVERCURRENT PROTECTION 50 AMP 120 240 VOLT PLUG NEMA TYPE...

Страница 17: ...e receptacles the engine will accelerate to high speed If no power is being drawn from the receptacles and not welding for 10 14 seconds the idler reduces the engine speed to low idle B 1 OPERATION ZR...

Страница 18: ...Polarity switch setting while welding This will damage the switch B 2 OPERATION B 2 ZR 8 CAUTION CAUTION KOHLER 23 H P COMMAND 4 Gallons Hour 1 5 Liters Hour 7 Gallons Hour 2 8 Liters Hour 1 2 Gallon...

Страница 19: ...oads and allow engine to run at low idle speed for a few minutes to cool the engine Stop the engine by placing the Engine switch in the OFF position A fuel shut off valve is not required on the ZR 8 b...

Страница 20: ...with the ZR 8 on high idle to maintain satisfactory operation It can be used in the AUTO position but the delay going to flow idle after welding is ceased will be increased if the AFTER FLOW CONTROL...

Страница 21: ...INTERNAL CONTACTOR contactor closes Welding starts immediately and engine goes to high idle NOTE Output Control must be set above 3 TIG TIG MODULE WITH Yes High Cold Press Arc Start Switch WITH CONTA...

Страница 22: ...e head shield with No 12 filter GC300 work clamp and Cooltong 300 electrode holder Cables are rated at 400 amps 100 duty cycle K875 ACCESSORY KIT For Stick welding Includes 20 ft 6 1m 6 electrode cabl...

Страница 23: ...des cold electrode until gun trigger is pressed Includes gas solenoid Magnum Gun and Magnum Gun Connector Kit are required for gas shielded welding Innershield Gun is required for gasless welding TIG...

Страница 24: ...high temperature and other severe operating conditions Refer to the maintenance section of the Engine Owner s Manual for more information NOTE Engine life will be reduced if the oil and oil filter are...

Страница 25: ...ter socket tool to tighten the filter an additional 1 2 to 7 8 turn 5 Refill the crankcase with the specified amount of the recommended oil Reinstall the oil filler cap 6 Start the engine and check fo...

Страница 26: ...nd then the positive battery cable before attaching the charger leads Failure to do so can result in damage to the internal charger components When reconnecting the cables connect the positive cable f...

Страница 27: ...beled POSSIBLE CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Ca...

Страница 28: ...en in miscellaneous leads 2 Open lead in flashing or field circuit 3 Faulty rotor 4 Faulty Potentiometer R1 5 Faulty stator Field winding 6 Faulty Field rectifier D2 7 Faulty P C Board 1 Idler switch...

Страница 29: ...er Engine will not crank or is hard to crank Engine shuts down Engine does not develop full power Engine is hard to start 1 No voltage signal from the current sensor 2 Auxiliary power load less than 1...

Страница 30: ...ce only It may not be accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegibl...

Страница 31: ...m moving parts Only qualified personnel should install use or service this or service this equipm equipment M20266 A 02 TO WORK ELECTRODE TO ENGINE WELDER W WORK LN LN 15 OR 25 WIRE F RE FEEDER TO W W...

Страница 32: ...OHLER M20267 C 01 26 59 30 27 9 09 9 09 17 00 21 22 8 80 30 00 42 00 22 15 10 33 CENTER OF GRAVITY WITH OIL IN ENGINE AND FULL FUEL TANK 9 31 CENTERLINE OF SHAFT 9 59 10 19 OIL FILTER REMOVAL NOTE CAS...

Страница 33: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Страница 34: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

Страница 35: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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