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B-3

OPERATION

B-3

  The Arc Control regulates the relative Slope of the

process. Slope dynamically controls the force the
arc has to penetrate an open root. At the minimum
setting, Arc Control is very soft and is similar to the
Stick Soft mode. At the maximum setting, the slope
is reduced, the OCV is reduced, and the operator
has full control off the arc force required to pene-
trate an open root joint. For vertical down, open root
pipe welding applications, the recommended setting
is between 8 and 10.

  During welding, a boost circuit increases the avail-

able voltage to minimize pop outs. The boost circuit
is independent of the OCV and only operates when
an arc is lit.

TIG GTAW: The TIG mode features continuous con-
trol from 5 to 425 amps. The TIG mode can be run in
either the TIG touch start or high frequency assisted
start mode.

 The Hot Start control selects the starting mode

desired. A setting of less than 5, the TIG lift start
mode is selected. The OCV is controlled below 10v
and the short circuit "TIG touch" current is main-
tained at 25 amps independent of the preset cur-
rent.When the tungsten is lifted, an arc is initiated
and the output is regulated at the preset value. Hot
start settings between 0 and 5 regulate the arc initia-
tion current. A setting of 5 results in the most positive
arc initiation. A setting of 0 reduces hot start.

 Hot Start settings between 5 and 10, select high fre-

quency assisted starting TIG mode. In this range, the
OCV of the machine is controlled between 50 and 70
volts. If using the Lincoln K930-1 TIG Module, set
the Hot start to 10 for maximum OCV.

 The Arc Control is not used in the TIG mode.

CV-WIRE: The CV-WIRE mode features continuous
control from 10 to 45 volts. The mode was intended
for most GMAW, FCAW, and MCAW applications.

 The Hot Start control is not used in the CV-WIRE

mode.

 The Arc Control regulates pinch effect.  At the mini-

mum setting (-10), minimizes pinch and results in a
soft arc. Low pinch settings are preferable for weld-
ing with gas mixes containing mostly inert gases.  At
the maximum setting (+10), maximizes pinch effect
and results in a crisp arc. High pinch settings are
preferable for welding FCAW and GMAW with CO2.

CV-FLUX CORED: The CV-FLUX CORED mode fea-
tures continuous control from 10 to 45 volts. This
mode was designed for self-shielded flux cored wires
that require tight voltage control.

 The Hot Start control is not used in the CV-FLUX

CORED mode.

 The Arc Control regulates pinch effect. At the mini-

mum setting (-10), minimizes pinch and results in a
soft arc. At the maximum setting (+10), maximizes
pinch effect and results in a crisp arc. Most self-
shielded wires work well at an Arc Control setting of 5.

8. HOT START and ARC CONTROL features have
different functions depending on the welding Mode
that is active. Each feature is described under the
welding mode heading. 

(See Item 6 for specified

Mode Operation)

LOWER CASE FRONT

The output studs, line switch and remote connector
are located on the lower case front. 

9. Both STUDS contain "Twist-Mate" connector

inserts.

 The Negative stud is configured to accept the

pass through gas system.

10. The ON-OFF switch is a 3-phase circuit breaker

rated at 100 amps per leg.

11. The METER POLARITY switch is located above

the output connectors. The switch provides a work
connection for wire feeder voltmeters. Place the
switch in the position of the electrode polarity indi-
cated by the decal. 

The switch does not change

the welding polarity.

12. 3-PIN AMPENOL for remote control.

REMOTE CONTROL of the OUTPUT CONTROL and
WELD TERMINALS
The EX350i has auto sensing of remote output con-
trols.If after connecting or removing a remote, the
EX350i is not configured the way you would like the
local or remote control settings can be changed by
pushing the OUTPUT CONTROL or WELD TERMI-
NAL button. (A user cannot select between the 3 and
14 pin amphenols.)

CV modes

 The remote will default to the 14-pin amphenol

remote if a remote is connected to either of the 14-
pin amphenols and the 3-pin amphenol. Note: Only
one of the 14-pin amphenols can have a remote
control connected at a time. If no remote is connect-
ed to either of the 14-pin amphenols then the
remote will default to the 3-pin amphenol if a remote
is connected to it.

 If a remote control 

is connected or is not connect-

ed to any of the amphenols the WELD TERMINAL
control will default to REMOTE.

EX350i

Содержание EX350i

Страница 1: ...fety in mind However your overall safety can be increased by proper installation and thoughtful operation on your part DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND T...

Страница 2: ...KER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy...

Страница 3: ...ctrical earth ground 3 f Maintain the electrode holder work clamp welding cable and welding machine in good safe operating condition Replace damaged insulation 3 g Never dip the electrode in water for...

Страница 4: ...prevent the welding sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near hydraul...

Страница 5: ...ns appropri s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise pa...

Страница 6: ...followed to avoid minor personal injury or damage to this equipment CAUTION Please Examine Carton and Equipment For Damage Immediately When this equipment is shipped title passes to the purchaser upon...

Страница 7: ...Cycle B 1 Operational Features and Controls B 1 Thru B 3 Remote Control of the Output Control and Weld Terminals B 3 Design Features and Advantages B 4 Auxiliary Power B 5 Limitations B 5 Recommended...

Страница 8: ...61 76m 200 250 FT 100 275 1 0 1 0 60 350 1 0 2 0 EX350i INPUT CURRENT Note 2 When operating on these inputs the line cord should be changed to an input conductor of 6 AWG or larger Recommended Fuse Si...

Страница 9: ...t ut y nibh euismod tincidun t ut laoreet dolore magna aliquam er laoreet dolore magna aliquam erat at Lorem ipsum dolor sit amet consect etuer adipisci ng Lorem ipsum dolor sit amet consect etuer ad...

Страница 10: ...ire feeder amphenol con nector on the rear of the EX350i Cobramatic Connection Instructions Turn the EX350i power switch off Connect the control cable from the Cobramatic to the 24 42 VAC 14 pin wire...

Страница 11: ...The arc control pots should be kept identical on the two machines QUICK DISCONNECT PLUGS A quick disconnect system is used for the welding cable connections The welding plug included with the machine...

Страница 12: ...t adjustment while in the hold period results in the prior to operation char acteristics stated above The displays blink indicat ing that the machine is in the Hold period 2 VOLT METER Prior to CV ope...

Страница 13: ...intended for most SMAW applications and Arc Gouging Arc Gouging Setting the output of the Stick Soft mode to 425 amps will enable the arc gouging mode The actual output current will depend on the size...

Страница 14: ...results in a crisp arc High pinch settings are preferable for welding FCAW and GMAW with CO2 CV FLUX CORED The CV FLUX CORED mode fea tures continuous control from 10 to 45 volts This mode was design...

Страница 15: ...6 will set the EX350i to mini mum output for the mode that has been selected while 10 volts supplied to 76 will set the EX350i to the maximum output for the mode Note In TIG mode 10 volts supplied to...

Страница 16: ...AC supply is rated at 5 5 amps and is protected by a 6 amp breaker located by the amphenol 24 VAC supply is rated at 5 5 amps and is protected by a 6 amp breaker located by the amphenol LIMITATIONS Th...

Страница 17: ...t Control K814 Arc Start Switch K812 Hand Operated Amptrol K870 Foot Operated Amptrol K930 1 TIG Module K428 K446 K449 LN 25 K617 1 or 2 K618 1 or 2 LN 742 K440 1 K567 1 LN 7 GMA K1559 1 K1564 1 LN 10...

Страница 18: ...Thermostats protect the machine from excessive operating temperatures Excessive temperatures may be caused by a lack of cooling air or operating the machine beyond the duty cycle and output rating If...

Страница 19: ...ed POSSIBLE CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause...

Страница 20: ...2 Welding procedure is drawing too much output current or duty cycle is too high Reduce output cur rent duty cycle or both 3 There is internal damage to the power source Contact an autho rized Lincoln...

Страница 21: ...ON Thermal symbol is lit Wire feeder won t work Apparently no power to wire feeder 1 Check for proper fan operation 2 Check for material blocking intake or exhaust louvers 1 Check circuit breakers by...

Страница 22: ...ver Check the machine Self clearing as current fault interrupt possibly ground condition ceases caused by noise or a signal level If problem persists misc hardware fault 1 contact an authorized Lincol...

Страница 23: ...ial three second period are displayed for 1 sec ond each Weld mode is changing A constant voltage weld mode is selected machine output is off The numeric value in the right display is the work point A...

Страница 24: ...A I G H T P L U G 1 4 P I N T O P O W E R S O U R C E C A B L E R E C E P T A C L E 6 S O C K E T C A B L E R E C E P T A C L E 1 4 S O C K E T T O 1 L N 7 W I R E F E E D E R S T O 1 K 8 5 7 R E M O...

Страница 25: ...TRIC SHOCK CAN KILL I N V E R T E C W I T H 1 1 5 V A C S 1 9 4 0 4 K867 PLUG TO LN 7 CONNECTION DIAGRAM N A W E L D I N G C A B L E M U S T B E S I Z E D F O R C U R R E N T A N D D U T Y C Y C L E O...

Страница 26: ...C A B L E E F D A B C 7 7 7 6 7 5 S P A R E 4 2 2 1 8 2 8 1 4 2 4 1 G N D 3 1 3 2 N D N D R E M O V E 6 P I N P L U G F R O M K 4 3 2 C A B L E I N O R D E R T O C O N N E C T K 8 6 7 P L U G L A B E...

Страница 27: ...5 A M P 1 1 5 V A C 2 A M P I N V E R T E C F R A M E C O N N E C T I O N N D N D F O R W I R E F E E D E R S T H A T R E T U R N A S I G N A L F O R W E L D I N G O U T P U T U S E I S O L A T I O N...

Страница 28: ...C Y C L E O F A P P L I C A T I O N N B D I A G R A M S H O W S E L E C T R O D E P O S I T I V E T O C H A N G E P O L A R I T Y T U R N P O W E R O F F R E V E R S E E L E C T R O D E A N D W O R K...

Страница 29: ...I T Y T U R N P O W E R O F F R E V E R S E E L E C T R O D E A N D W O R K C A B L E A T P O W E R S O U R C E E L E C T R O D E C A B L E T O L N 7 T O W O R K 1 4 P I N A M P H E N O L L N 7 C O N...

Страница 30: ...575V 550 460V 440 230V 220 380 415V 208V 200 7 2 3 8 9 4 6 1 5 10 11 12 13 14 15 16 609 602 612 607 901 90 3 804 903 7 2 3 8 9 4 6 1 10 5 2 2 3 4 1 5 7 8 9 10 2 3 1 6 5 4 7 8 802 806 801 Y YELLOW W WH...

Страница 31: ...EX350i 14 79 12 44 3 44 21 60 27 82 5 50 10 00 MOUNTING HOLE LOCATIONS M19527 13 1 0 1 4 20 NUT 4 PLACES NOTE MOUNTING SCREWS CA 8 00 N NOT PROTR UDE MORE THAN 0 5 INCHES INSIDE THE MACHINE 11 84 3 50...

Страница 32: ...EX350i NOTES...

Страница 33: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Страница 34: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

Страница 35: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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