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Finned copper tube gas boilers & water heaters – Boiler Manual

22

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OPERATING INSTRUCTIONS 

FOR YOUR SAFETY READ BEFORE OPERATING. 

POUR VOTRE SÉCURITÉ LISEZ AVANT DE 
METTRE EN MARCHE

A.   Th is appliance is equipped with an ignition device which automatically 

lights the pilot. Do not try to light the pilot by hand. 

 

 

Cet appareil est muni d’un dispositif d’allumage qui allume automatiquement 

la veilleuse. Ne tentez pas d’allumer la veilleuse manuellement.

B.   BEFORE OPERA

  TING smell all around the appliance area for 

gas. Be sure to smell next to the fl oor because some gas is heavier 
than air and will sett le on the fl oor.

Propane gas may not always be detected by smell. 
Propane gas is heavier than air and can collect in low 

areas.

 

Propane gas can ignite or explode if an ignition source 

is present and result in death, serious injury and 
property damage!

FOR YOUR SAFETY

•  Have only qualifi ed licensed professionals install, service and 

maintain this appliance and your gas system in accordance with 
all applicable codes.

•  If you suspect a leak:

1.  Have everyone leave the building immediately.

2.  Do not att empt to light any appliance.
3.  Do not touch any electrical or electronic switches in the 

building.

4.  Do not use any phone in the building.

5.  Call your gas supplier from a phone outside of the building.

6.  If you cannot reach your gas supplier call the fi re department.

AVANT DE FAIRE FONCTIONNER, renifl ez tout autour de 

l’appareil pour déceler une odeur de gaz. Renifl ez près du 
plancher, car certains gaz sont plus lourds que l’air et peuvent 
s’accumuler au niveau du sol.

QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ: 

•   Ne pas tenter d’allumer d’appareil. 
•   Ne touchez à aucun interrupteur; ne pas vous servir des 

téléphones se trouvant dans le bâtiment. 

•   Appelez immédiatement votre fournisseur de gaz depuis un 

voisin. Suives les instructions du fournisseur. 

•   Si vous ne pouvez rejoindre le fournisseur, appelez le service 

de incendies.

C.  Do not use this appliance if any part has been under water. 

Immediately call a qualifi ed service technician to inspect the 

appliance and to replace any part of the control system and any 
gas control that has been under water.

 

N’utilisez pas cet appareil s’il a été plongé dans l’eau, même 

partiellement. Faites inspecter l’appareil par un tecnicien qualifi é 
et remplacez toute partie du système de contrôle et toute com-
mande qui ont été plongés dans l’eau.

Operating Instructions

1.  

STOP!

 Read the safety information above. If, at any time, the 

appliance will not operate properly, follow the instructions “TO 

TURN OFF GAS TO APPLIANCE” and call your service 

technician or gas supplier. 

2.   Set the operating control to off  and disable any outside (BMS) 

call for heat. 

3.   Turn off  all electric power to the appliance. 
4.   Close main isolation gas valve (fi eld supplied), Figure 14. 
5.   Purge the gas piping up to the manual valve ahead of the main 

gas control of air. When the bleeding is complete, check all gas 
joints up to the gas valve for leaks.

6.   Wait fi ve (5) minutes to clear out any gas.

7.   Install a fi tt ing at the supply test port and connect a manometer 

having a minimum range of 

20 in

508 mm

 WC to it, Figure 

14.

8.   Remove the 1/8" pipe plug from the pilot test port located on 

the CV100 pilot/reg combination gas valve and connect a 
manometer having a minimum range of 

6 in

154 mm

 WC to 

it, Figure 14(a). 

9.   Open the main isolation gas valve (fi eld supplied), Figure 14.

10.  Place the “Remote/Local” switch to Remote inside control 

cabinet, Figure 15.

11.  Turn the power switch on the front of the boiler to “on”. It will 

light up when the power is on. If all interlocks are properly 
closed, the display will say “Standby”, Figure 15. 

12. Slide the Low Fire Hold Switch (on HeatNet control board) 

to Low Fire position.

13. Th e boiler will begin the start sequence.
14.  When the main display reads “PILOT RUNNING” and the 

fl ame current is 5 VDC, switch the Honeywell 7800 to the “test” 
position, Figure 15. Th is will hold the Honeywell 7800 in its 
ignition state.

15.  Adjust the pilot pressure per the CHECKING, ADJUSTMENT 

& OPERA

 TION section.

16.  Remove the demand from the 7800 control by disabling the 

Low Fire switch allowing the boiler to stop.

Содержание FUTERA III Series

Страница 1: ...construction Construction dust and particulate particularly drywall dust will cause contamination of the burner resulting in possible severe personal injury death or substantial property damage The b...

Страница 2: ...vent this unit can cause excessive amounts of carbon monoxide resulting in severe personal injury or death DESIGNED AND TESTED ACCORDING TO A S M E BOILER AND PRESSURE VESSEL CODE SECTION IV FOR A MA...

Страница 3: ...earance in mm in mm Top 6 153 30 762 Back 6 153 24 610 Left Side 6 153 12 306 Right Side 6 153 12 306 Front 6 153 30 762 2 An optimum site will be level central to the piping system close to a chimney...

Страница 4: ...ning must be within 12 in 305 mm of but not less than 3 in 76 mm from the top of the enclosure The bottom opening must be within 12 in 305 mm of but not less than 3 in 76 mm from the bottom of the enc...

Страница 5: ...tions must comply with CAN CGA B149 1 or 2 Installation Code Improper venting can result in excessive levels of carbon monoxide which can result in severe personal injury or death All vent systems mus...

Страница 6: ...ion rated for 400 F 204 C Horizontal vent systems shall terminate at least 4 ft 1 2 m below 4 ft 1 2 mhorizontallyfromor1 ft 0 30 maboveanydoor window or gravity air inlet into any building It must no...

Страница 7: ...single or multiple units exhaust and combustion air ter minals must be installed on the same plane outside wall in order to prevent pressure differences due to prevailing winds Incoldclimates double...

Страница 8: ...s boilers water heaters Boiler Manual 8 F F Figure 3 Vertical Air Intake and Venting for a Direct Vent System Figure 4 Combination Direct Vent Systems 10 FT 3 1 m 4 FT 1 2 m 5 FT 1 5 m 1 5 FT 0 5 m 5...

Страница 9: ...chimney system manufacturer s instructions must be followed Masonry chimneys when used must be lined with a metal liner certified for Category IV venting When more than one appliance is connected to t...

Страница 10: ...rate of 1 4 in ft 21 mm m On masonry chimneys the connector must terminate flush with the inside of the chimney flue Figure 7 Fasten each single wall vent connection with at least 3 corrosion resista...

Страница 11: ...ing system Scellertouteslesouverturesnonutilis esdusyst med vacuation b Visuallyinspecttheventingsystemforpropersizeand horizontal pitch and determine there is no blockage or restriction leakage corro...

Страница 12: ...property damage Excessive water hardness causing scaling in the copper heat exchanger tubes is NOT covered under the manufacturer s warranty see Table 8 Excessive pitting and erosion of the internal...

Страница 13: ...l expansion of the system must be considered when supporting the system A minimum system pressure of 12 psig 82 7 kPa must be maintained Heating Boiler Piping Connections Thesupplyandreturnconnections...

Страница 14: ...ump An air scoop and automatic air vent must also be installed to eliminate air trapped in the system Primary Secondary Piping Boilersconnectedtoheatingsystemsusingzonevalves zonepumps or systems that...

Страница 15: ...low through unit 2 Boiler pump sized to boiler design flow requirements 3 All boilers furnished with factory mounted outlet water temperature gauge 4 Boiler pump purging required Use terminals supplie...

Страница 16: ...Valve Gate Valve Globe Valve Balance Valve Backflow Prevention Device H 15 Rev 4 NOTES 1 Boiler circuit piping must be large enough to handle maximum flow through unit 2 Boiler pump sized to boiler de...

Страница 17: ...ess between 8 and 18 and by maintaining the pH between 5 and 9 Follow the conditions listed under NORMAL in the table In some areas of the country additional precautions must be observed due to unusua...

Страница 18: ...Fi d b b il h B il M l Finned copper tube gas boilers water heaters Boiler Manual 18 F F Table 8A Futera III Heat Exchanger Selection Graph Table 8B Futera III Pumping Performance Requirement...

Страница 19: ...ing selection 6 Common piping must be sized for maximum combined heater flow 7 Hot water tanks should be equipped with a combination temperature pressure relief valve 8 MA Code requires an 1 8 hole in...

Страница 20: ...nt trap at the bottom of the vertical section of the gas supply pipe upstream of the gas controls A ground joint union should be installed between the boiler gas controls and the supply piping Each of...

Страница 21: ...ing materials for units installed oudoors The wire size must be compatible with the total amp draw of the circuit Refer to the wiring diagram supplied with the boiler water heater for proper wiring co...

Страница 22: ...has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control that has been under water N utilisez pas...

Страница 23: ...ow fire O2 CO2 can be adjusted in the field by opening the low fire adjustment door located on the forward facing side ofthemaingasvalve seeFigure14 a Insertinganallenwrench and rotating the allen scr...

Страница 24: ...setting 2 Turn off all electric power to the boiler if service is to be performed 3 Close the manual main and pilot gas shut off valves COMMENT COUPER L ADMISSION DE GAZ DE L APAREIL 1 R glez le ther...

Страница 25: ...easure pressure when the boiler is firing at full rate Low gas pressure could indicate undersized gas line or insufficient gas supply Static and operating gas pressure required at the gas valve inlet...

Страница 26: ...Fi d b b il h B il M l Finned copper tube gas boilers water heaters Boiler Manual 26 F F RBI FIELD WIRING TO HEATNET BOARD Figure 17...

Страница 27: ...ethods in which a 4 20mA signal can be used to control HeatNet equipped boilers Method 1 A 4 20mA signal can be used to directly modulate each boiler from a remote panel or building management system...

Страница 28: ...on The display will also list faults should the unit fail to operate An explanation of each status message and fault can be located in HeatNet Control Manual under status screen fault display section...

Страница 29: ...ck The interlock is located on J11B SPARE 4 FAULT SYSTEM SET 160 F INTERLOCK SPARE 4 FLOW SWITCH ERROR Once the FIII series boiler receives a call for heat it closes the circulator pump relay It then...

Страница 30: ...AULT SYSTEM SET 160 F OPEN OUTSIDE SENSOR SHORTED SENSOR If the shorted sensor fault is displayed thesensorinthepositionreportedwasoriginallydetected but has since shorted The boiler will shut down on...

Страница 31: ...tion Green deposits indicate condensation due to low return water temperatures In either case the heat exchanger must be cleaned thoroughly and the problem resolved before the boiler water heater is r...

Страница 32: ...s contact a qualified service technician to have it inspected NEVER try to clean or repair the relief valve If the valve fails to operate properly have it replaced 5 Theaquastathighlimitcontrolsthemax...

Страница 33: ...11A J11B to identify which interlock has tripped Reset the Interlock or check for disconnected wiring or shorts The Air Pressure from UV Sensor interlock if displayed will allow the boiler to function...

Страница 34: ...Fi d b b il h B il M l Finned copper tube gas boilers water heaters Boiler Manual 34 F F Figure 19 Exploded View REPAIR PARTS...

Страница 35: ...Fi d b b il h B il M l Finned copper tube gas boilers water heaters Boiler Manual 35 F F REPAIR PARTS CONTINUED...

Страница 36: ...rt CSD 1 11 0354 1 1 1 1 1 1 1 NS Flange 1 Outlet 11 0228 1 1 1 1 NS Flange 1 Inlet 11 0231 1 1 1 1 NS Flange 1 1 4 11 0213 2 NS Flange 1 1 2 Inlet 11 0214 2 2 NS Flange 1 1 2 Outlet 11 0229 1 1 1 NS...

Страница 37: ...1 1 1 NS Air Filter 09 0483 1 1 1 09 0484 1 1 1 1 45 Tridicator 30 60 psi 13 0308 1 1 1 1 1 1 1 Tridicator 75 160 psi 13 0305 1 1 1 1 1 1 1 46 Heat Exchanger Assembly Copper Cast Iron prior to 0209 mu...

Страница 38: ...7 1 1 1 1 1 1 1 52 Spark Generator Q652B 16 0008 1 1 1 1 1 1 1 53 Flame Safeguard RM78957C 16 0024R 1 1 1 1 1 1 1 NS Keyboard Display Module S7800A 16 0010 1 1 1 1 1 1 1 54 Main Board HeatNet green 16...

Страница 39: ...1 70 2567 1 1 1 1 84 Electrode 16 0335 1 1 1 1 1 1 1 NS Spark Rod O ring 06 0008 1 1 1 1 1 1 1 NS Silicone 66 0151 1 1 1 1 1 1 1 NS Silicone Tubing 66 0051 2 2 2 2 2 2 2 NS Vent Termination Hood 5 09...

Страница 40: ...ttom of the electrical panel Disable any external call for heat and toggle the remote local switch to REMOTE 1 Toggle the LOW FIRE switch to cycle the boiler then hold at trial for pilot ignition 2 Se...

Страница 41: ...THE DELTA T BETWEEN THE HEATER INLET AND OUTLET IS CRITICAL TO PROPER FLOW BEFORE YOU LEAVE THE JOBSITE YOU MUST RECORD THE DELTA T THIS READING SHOULD NOT EXCEED 35 F 19 4 C NOR BE LOWER THAN 20 F 11...

Страница 42: ...terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRU...

Страница 43: ...bes caused by high water velocity through the tubes and is not covered by the manufacturer s warranty See Installation Instructions for proper pump performance Chemical corrosion no corrosive chemical...

Страница 44: ...t 2012 Mestek Inc 260 North Elm Street 7555 Tranmere Drive Westfield MA 01085 Mississauga Ontario L5S 1L4 Canada Phone 413 568 9571 Phone 905 670 5888 Fax 413 568 9613 Fax 905 670 5782 www rbiwaterhea...

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