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Finned copper tube gas boilers & water heaters – Boiler Manual

12

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e)  Test for spillage at the draft  hood relief opening aft er 5 

minutes of main burner operation. Use the fl ame of a match 
or candle, or smoke from a cigarett e, cigar or pipe.

 

Faire fonctionner le brûleur principal pendant 5 min ensuite, 

déterminer si le coupe-tirage déborde à l’ouverture de décharge. 

Utiliser la fl amme d’une allunett e ou d’une chandelle ou la fumée 

d’une cigarett e, d’un cigare ou d’une pipe.

f)  Aft er it has been determined that each appliance remaining 

connected to the common venting system properly vents when 
tested as outlined above, return doors, windows, exhaust fans, 
fi replace dampers and any other gas-burning appliance to their 
previous condition of use.

 

Une fois qu’il a été d éterminé, selon la métode indiquée ci-

dessus, que chaque appareil raccordé au système d’évacuation 
est mis à l’air libre de façor adéquate. Remett re les portes et les 
fenêtres, les ventilateurs, les registres de cheminées et les 
appareils au gaz à leur position originale.

g)  Any improper operation of the common venting system should 

be corrected so the installation conforms with the National Fuel 
Gas Code, ANSI Z223.1/NFPA 54. When resizing any portion 
of the common venting system, the common venting system 
should be resized to approach the minimum size as determined 
using the appropriate tables in Appendix F in the National Fuel 
Gas Code, ANSI Z223.1/ NFPA 54 and or CAN/CGA B149 

Installation Codes.

 

Tout mauvais fonctionnement du systéme d’évacu-tion commun 

devrait étré corrigé de façor que l’installation soit conforme au 

National Fue Gas Code, ANSI Z223.1/NFPA 54 et (ou) aux 

codes d’installation CAN/CGA-B149. Si la grosseur d’une 
section du système d’ évacuation doit étré modifi ée, le système 
devrait étré modifi é pour respecter les valeurs minimales des 
tableaux pertinents de l’appendice F du National Fuel Gas Code, 

ANSI Z223.1/ NFPA 54 et (ou) des codes d’installation CAN/

CGA-B149.

GENERAL PIPING REQUIREMENTS

  Improper piping of this boiler/water heater will void 

the manufacturer’s warranty and can cause boiler 
failure resulting in fl ooding and extensive property 
damage!  Excessive water hardness causing scaling in 
the copper heat exchanger tubes is NOT covered 
under the manufacturer’s warranty, see Table 8. 
Excessive pitt ing and erosion of the internal surface 
of the copper heat exchanger tubes is NOT covered 
under the manufacturer’s warranty if the result of high 

water fl ow rates, see Table 7. Return water 

temperatures below 

125°F,

 52°C

 will result in heat 

exchanger damage from excessive condensation 

voiding the manufacturer’s warranty, see Primary/

Secondary Piping, Figure 9.

  Shut off  valves and unions should be installed at the 

inlet and outlet connections of the boiler/hot water 
heater to provide for isolation of the unit should 
servicing be necessary.

Freeze Protection 

Installations in areas where the danger of freezing exists are not 

recommended unless proper freeze protection is provided. Th e 
following precautions MUST be observed:

1.  A continuous fl ow of water through the unit MUST be main-

tained! Th e pump responsible for fl ow through the boiler/water 
heater must run continuously!

2.  An ethylene glycol/water mixture suitable for the minimum 

temperature that the unit will be exposed to must be used. Th e 
pump must be capable of producing a minimum of 15% more 
fl ow and overcoming a 20% increase in head loss. Domestic 

water systems must be isolated from the water heater by the 

use of a heat exchanger or other approved method.

3.  If the unit must be shut off  for any reason the electric, gas and 

water supplies MUST be shut off  and the unit and its pump 

completely drained.

  Improper outdoor installation of this unit can cause 

boiler failure voiding the manufacturer’s warranty!

Valve

Pipe the discharge of the pressure relief valve as shown in Figure 8.  

Never install any type of valve between the boiler/
water heater and the relief valve or an explosion causing 

extensive property damage, severe personal injury or 
death may occur! 

Flow Switch

Th e fl ow switch supplied with the boiler/water heater must be wired 

to the terminal strip in the control panel to prevent the boiler from 
fi ring unless there’s adequate water fl ow through the unit. Th e fl ow 
switch must be installed in the supply piping adjacent to the boiler 
outlet connection.

  Failure to properly install the fl ow switch may result 

in damage to the boiler/water heater heat exchanger 

voiding the warranty!

Содержание FUTERA III Series

Страница 1: ...construction Construction dust and particulate particularly drywall dust will cause contamination of the burner resulting in possible severe personal injury death or substantial property damage The b...

Страница 2: ...vent this unit can cause excessive amounts of carbon monoxide resulting in severe personal injury or death DESIGNED AND TESTED ACCORDING TO A S M E BOILER AND PRESSURE VESSEL CODE SECTION IV FOR A MA...

Страница 3: ...earance in mm in mm Top 6 153 30 762 Back 6 153 24 610 Left Side 6 153 12 306 Right Side 6 153 12 306 Front 6 153 30 762 2 An optimum site will be level central to the piping system close to a chimney...

Страница 4: ...ning must be within 12 in 305 mm of but not less than 3 in 76 mm from the top of the enclosure The bottom opening must be within 12 in 305 mm of but not less than 3 in 76 mm from the bottom of the enc...

Страница 5: ...tions must comply with CAN CGA B149 1 or 2 Installation Code Improper venting can result in excessive levels of carbon monoxide which can result in severe personal injury or death All vent systems mus...

Страница 6: ...ion rated for 400 F 204 C Horizontal vent systems shall terminate at least 4 ft 1 2 m below 4 ft 1 2 mhorizontallyfromor1 ft 0 30 maboveanydoor window or gravity air inlet into any building It must no...

Страница 7: ...single or multiple units exhaust and combustion air ter minals must be installed on the same plane outside wall in order to prevent pressure differences due to prevailing winds Incoldclimates double...

Страница 8: ...s boilers water heaters Boiler Manual 8 F F Figure 3 Vertical Air Intake and Venting for a Direct Vent System Figure 4 Combination Direct Vent Systems 10 FT 3 1 m 4 FT 1 2 m 5 FT 1 5 m 1 5 FT 0 5 m 5...

Страница 9: ...chimney system manufacturer s instructions must be followed Masonry chimneys when used must be lined with a metal liner certified for Category IV venting When more than one appliance is connected to t...

Страница 10: ...rate of 1 4 in ft 21 mm m On masonry chimneys the connector must terminate flush with the inside of the chimney flue Figure 7 Fasten each single wall vent connection with at least 3 corrosion resista...

Страница 11: ...ing system Scellertouteslesouverturesnonutilis esdusyst med vacuation b Visuallyinspecttheventingsystemforpropersizeand horizontal pitch and determine there is no blockage or restriction leakage corro...

Страница 12: ...property damage Excessive water hardness causing scaling in the copper heat exchanger tubes is NOT covered under the manufacturer s warranty see Table 8 Excessive pitting and erosion of the internal...

Страница 13: ...l expansion of the system must be considered when supporting the system A minimum system pressure of 12 psig 82 7 kPa must be maintained Heating Boiler Piping Connections Thesupplyandreturnconnections...

Страница 14: ...ump An air scoop and automatic air vent must also be installed to eliminate air trapped in the system Primary Secondary Piping Boilersconnectedtoheatingsystemsusingzonevalves zonepumps or systems that...

Страница 15: ...low through unit 2 Boiler pump sized to boiler design flow requirements 3 All boilers furnished with factory mounted outlet water temperature gauge 4 Boiler pump purging required Use terminals supplie...

Страница 16: ...Valve Gate Valve Globe Valve Balance Valve Backflow Prevention Device H 15 Rev 4 NOTES 1 Boiler circuit piping must be large enough to handle maximum flow through unit 2 Boiler pump sized to boiler de...

Страница 17: ...ess between 8 and 18 and by maintaining the pH between 5 and 9 Follow the conditions listed under NORMAL in the table In some areas of the country additional precautions must be observed due to unusua...

Страница 18: ...Fi d b b il h B il M l Finned copper tube gas boilers water heaters Boiler Manual 18 F F Table 8A Futera III Heat Exchanger Selection Graph Table 8B Futera III Pumping Performance Requirement...

Страница 19: ...ing selection 6 Common piping must be sized for maximum combined heater flow 7 Hot water tanks should be equipped with a combination temperature pressure relief valve 8 MA Code requires an 1 8 hole in...

Страница 20: ...nt trap at the bottom of the vertical section of the gas supply pipe upstream of the gas controls A ground joint union should be installed between the boiler gas controls and the supply piping Each of...

Страница 21: ...ing materials for units installed oudoors The wire size must be compatible with the total amp draw of the circuit Refer to the wiring diagram supplied with the boiler water heater for proper wiring co...

Страница 22: ...has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control that has been under water N utilisez pas...

Страница 23: ...ow fire O2 CO2 can be adjusted in the field by opening the low fire adjustment door located on the forward facing side ofthemaingasvalve seeFigure14 a Insertinganallenwrench and rotating the allen scr...

Страница 24: ...setting 2 Turn off all electric power to the boiler if service is to be performed 3 Close the manual main and pilot gas shut off valves COMMENT COUPER L ADMISSION DE GAZ DE L APAREIL 1 R glez le ther...

Страница 25: ...easure pressure when the boiler is firing at full rate Low gas pressure could indicate undersized gas line or insufficient gas supply Static and operating gas pressure required at the gas valve inlet...

Страница 26: ...Fi d b b il h B il M l Finned copper tube gas boilers water heaters Boiler Manual 26 F F RBI FIELD WIRING TO HEATNET BOARD Figure 17...

Страница 27: ...ethods in which a 4 20mA signal can be used to control HeatNet equipped boilers Method 1 A 4 20mA signal can be used to directly modulate each boiler from a remote panel or building management system...

Страница 28: ...on The display will also list faults should the unit fail to operate An explanation of each status message and fault can be located in HeatNet Control Manual under status screen fault display section...

Страница 29: ...ck The interlock is located on J11B SPARE 4 FAULT SYSTEM SET 160 F INTERLOCK SPARE 4 FLOW SWITCH ERROR Once the FIII series boiler receives a call for heat it closes the circulator pump relay It then...

Страница 30: ...AULT SYSTEM SET 160 F OPEN OUTSIDE SENSOR SHORTED SENSOR If the shorted sensor fault is displayed thesensorinthepositionreportedwasoriginallydetected but has since shorted The boiler will shut down on...

Страница 31: ...tion Green deposits indicate condensation due to low return water temperatures In either case the heat exchanger must be cleaned thoroughly and the problem resolved before the boiler water heater is r...

Страница 32: ...s contact a qualified service technician to have it inspected NEVER try to clean or repair the relief valve If the valve fails to operate properly have it replaced 5 Theaquastathighlimitcontrolsthemax...

Страница 33: ...11A J11B to identify which interlock has tripped Reset the Interlock or check for disconnected wiring or shorts The Air Pressure from UV Sensor interlock if displayed will allow the boiler to function...

Страница 34: ...Fi d b b il h B il M l Finned copper tube gas boilers water heaters Boiler Manual 34 F F Figure 19 Exploded View REPAIR PARTS...

Страница 35: ...Fi d b b il h B il M l Finned copper tube gas boilers water heaters Boiler Manual 35 F F REPAIR PARTS CONTINUED...

Страница 36: ...rt CSD 1 11 0354 1 1 1 1 1 1 1 NS Flange 1 Outlet 11 0228 1 1 1 1 NS Flange 1 Inlet 11 0231 1 1 1 1 NS Flange 1 1 4 11 0213 2 NS Flange 1 1 2 Inlet 11 0214 2 2 NS Flange 1 1 2 Outlet 11 0229 1 1 1 NS...

Страница 37: ...1 1 1 NS Air Filter 09 0483 1 1 1 09 0484 1 1 1 1 45 Tridicator 30 60 psi 13 0308 1 1 1 1 1 1 1 Tridicator 75 160 psi 13 0305 1 1 1 1 1 1 1 46 Heat Exchanger Assembly Copper Cast Iron prior to 0209 mu...

Страница 38: ...7 1 1 1 1 1 1 1 52 Spark Generator Q652B 16 0008 1 1 1 1 1 1 1 53 Flame Safeguard RM78957C 16 0024R 1 1 1 1 1 1 1 NS Keyboard Display Module S7800A 16 0010 1 1 1 1 1 1 1 54 Main Board HeatNet green 16...

Страница 39: ...1 70 2567 1 1 1 1 84 Electrode 16 0335 1 1 1 1 1 1 1 NS Spark Rod O ring 06 0008 1 1 1 1 1 1 1 NS Silicone 66 0151 1 1 1 1 1 1 1 NS Silicone Tubing 66 0051 2 2 2 2 2 2 2 NS Vent Termination Hood 5 09...

Страница 40: ...ttom of the electrical panel Disable any external call for heat and toggle the remote local switch to REMOTE 1 Toggle the LOW FIRE switch to cycle the boiler then hold at trial for pilot ignition 2 Se...

Страница 41: ...THE DELTA T BETWEEN THE HEATER INLET AND OUTLET IS CRITICAL TO PROPER FLOW BEFORE YOU LEAVE THE JOBSITE YOU MUST RECORD THE DELTA T THIS READING SHOULD NOT EXCEED 35 F 19 4 C NOR BE LOWER THAN 20 F 11...

Страница 42: ...terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRU...

Страница 43: ...bes caused by high water velocity through the tubes and is not covered by the manufacturer s warranty See Installation Instructions for proper pump performance Chemical corrosion no corrosive chemical...

Страница 44: ...t 2012 Mestek Inc 260 North Elm Street 7555 Tranmere Drive Westfield MA 01085 Mississauga Ontario L5S 1L4 Canada Phone 413 568 9571 Phone 905 670 5888 Fax 413 568 9613 Fax 905 670 5782 www rbiwaterhea...

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