background image

SERIES 8800 & 8900 INSTALLATION AND OPERATING INSTRUCTIONS

Page 2

AVERTISSMENT. Assurez-vous de bien suivre les instructions données dans cette
notice pour réduire au minimum le risque d’incendie ou d’explosion ou pour éviter
tout dommoge matériel, toute blessure ou la mort

Ne pas entreposer ni utiliser d’essence ou ni d’autres vapeurs ou liquides inflammables
à proximité de cet appareil ou de tout autre appareil.

QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:

• Ne pas tenter d’allumer d’appareil.

• Ne touchez à aucun interrupteur; ne pas vous servir des téléphones se trouvant dans

le bâtiment.

• Appelez immédiatement votre fournisseur de gas depuis un voisin.  Suivez les

intructions du fournisseur.

• Si vous ne purvez rejoindre le fournisseur, appelez le service des incendies.

L’installation et l’entretien doivent être assurés par un installateur ou un service
d’entretien qualifié ou par le fournisseur de gaz.

CONTENTS

Before Your Start ................................................ page 2
Ratings & Capacities .......................................... page 3
Location .............................................................. page 3
Combustion Air & Ventilation .............................. page 3
Chimney & Vent Pipe Connections .................... page 4
Common Vent Systems ...................................... page 5
Heating System Piping ....................................... page 6
Domestic Water Supply Piping ......................... page 11
Gas Supply Piping ............................................ page 13
Electrical Wiring ............................................... page 14
Operation ......................................................... page 14
Lighting Instructions ......................................... page 15
Checking & Adjustment .................................... page 16
Maintenance ..................................................... page 17
Repair Parts, 8900 ........................................... page 19
Repair Parts, 8900 ........................................... page 25

BEFORE YOU  START

This manual covers the application, installation,
operation and maintenance of a Series 8800
and 8900 finned copper heating boiler/water heater.

To obtain the safe, dependable, efficient operation and
long life for which this heating boiler/water heater was
designed, these instructions must be read, understood
and followed.

The Series 8800 and 8900 finned copper heating boiler/
water heaters have been design certified by A.G.A and
CGA for use with natural and propane gas under the
latest revision of ANSI-Z21.10.3/CSA 4.3, Gas Water
Heaters, ANSI-Z21.13/CSA 4.9, Gas-Fired Low Pressure
Steam and Hot Water Boilers and CGA 3.3, Industrial
and Commercial Gas-Designed Atmospherically-Fired
Vertical Flue Boilers & Hot Water Supply Boilers. Each
unit has been constructed and hydrostatically tested for
a maximum working pressure of 160 psi in accordance
with Section IV of the A.S.M.E. Boiler and Pressure
Vessel Code.

All aspects of the boiler/water heater installation must
conform to the requirements of the authority having
jurisdiction, or, in the absence of such requirements, to
the National Fuel Gas Code, ANSI Z223.1-latest
revision. Where required by the authority having
jurisdiction, the installation must conform to the
Standard for Controls and Safety Devices for
Automatically Fired Boilers, ANSI/ASME CSD-1.

In Canada, the installation must be in accordance with
the requirements of CAN/CGA B149.1 or .2, Installation
Code for Gas Burning Appliances and Equipment.

The owner should maintain a record of all service work
performed with the date and a description of the work
done. Include the name of the service organization for
future reference.

Direct all questions to your RBI Water Heaters distributor
or contact the RBI Customer Service Department, 260
North Elm Street, Westfield, MA 01085. Always include
the model and serial numbers from the rating plate of the
boiler/water heater in question.

Содержание 8800 Series

Страница 1: ...roperty damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try...

Страница 2: ...le efficient operation and long life for which this heating boiler water heater was designed these instructions must be read understood and followed The Series 8800 and 8900 finned copper heating boil...

Страница 3: ...mply with this warning may result in a fire causing extensive property damage severe personal injury or death 4 Locate the boiler water heater in an area that will prevent water damage to adjacent con...

Страница 4: ...re communicating with the outdoors through horizontal ducts each opening shall have a minimum free area of 1 in2 2000 Btu hr 1100 mm2 kW of the total input rating of all of the equipment in the enclos...

Страница 5: ...ollar Failure to comply with this warning can result in severe personal injury or death Always provide a minimum clearance of 6 inches 152 mm between type C vent pipe and any combustible materials Typ...

Страница 6: ...e fa or ad quate Remettre les portes et les fen tres les ventilateurs les registres de chemin es et les appareils au gaz leur position originale g Any improper operation of the common venting system s...

Страница 7: ...outside of the range listed in Table 5 indicates that the flow rate through the heat exchanger is incorrect which will damage the heat exchanger voiding the warranty The maximum allowable flow rate th...

Страница 8: ...SERIES 8800 8900 INSTALLATION AND OPERATING INSTRUCTIONS Page 8 Figure 1 Typical Primary Secondary Piping System Figure 2 Low Temperature Piping...

Страница 9: ...8 3 42 4 59 9 34 3 40 8 47 6 54 4 61 6 68 1 75 2 81 7 88 8 95 2 102 4 109 2 116 0 123 1 131 2 157 4 183 6 209 9 236 1 2 2 2 6 3 0 3 4 3 9 4 3 4 7 5 2 5 6 6 0 6 5 6 9 7 3 7 9 8 3 9 9 11 6 13 2 14 9 0 6...

Страница 10: ...ed with bronze headers Piping and components connected to the water heater must be suitable for use with potable water The water heater must not be connected to any heating system piping or components...

Страница 11: ...er heater inlet must not be less than 110 F 43 C or excessive condensation of the products of combustion will damage the water heater voiding the warranty The method outlined below can be employed to...

Страница 12: ...SERIES 8800 8900 INSTALLATION AND OPERATING INSTRUCTIONS Page 12 Figure 5 Typical Water Heating Piping Figure 6 Multiple Water Heating Piping...

Страница 13: ...0 1100 2100 3300 5900 12 000 40 245 500 760 1450 2300 4100 8300 50 215 440 670 1270 2000 3600 7400 60 195 400 610 1150 1850 3250 6800 80 170 350 530 990 1600 2800 5800 100 150 305 460 870 1400 2500 51...

Страница 14: ...rol valve to the appliance Do Not interrupt water flow through the boiler water heater En cas de surchauffe ou si l alimentation en gaz ne s arr te pas fermez manuellement le robinet d arr t de l admi...

Страница 15: ...6 Wait five 5 minutes to clear out any gas Then small for gas including near the floor If you smell gas STOP Follow B in the safety infomration above If you don t smell gas go to next step 7 Connect...

Страница 16: ...ing probe Figure 8 To adjust the pilot the following steps must be taken 1 Remove the pilot gas pressure regulator cap 2 Turn the pressure regulator adjustment screw clock wise to increase the flame a...

Страница 17: ...ticipator setting may be necessary if the unit cycles frequently If the room temperature over shoots the thermostat setting reduce the anticipator setting Water Heater Operation Controls The operating...

Страница 18: ...Exchanger Replacement 1 Sagging or distorted heat exchanger tubes are an indication of low water flow through the system 2 A damaged heat exchanger must be replaced and the condition that caused the d...

Страница 19: ...rn Header 8 Black O Rings 9 Stud Bolts 10 Flange Nuts 11 V Baffle 12 Frame Assembly 13 Main Burner 14 Union 15 Firing Valve 16 Main Gas Valve 17 A Valve 18 Refractory 19 Flue Collector End 20 Down Dra...

Страница 20: ...1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 Lower Left Right Jacket End Pnl 72 0016 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 6 Inlet Outlet Header Cast Iron 01 0001 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Inlet Outlet Header Bronze 01...

Страница 21: ...17 19 21 23 25 27 29 31 33 35 Burner Tube Stainless w Bracket 70 0500 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 14 Union 1 53 0054 1 1 1 1 1 1 Union 1 1 4 53 0055 1 1 1 1 1 1 1 Union 1 1 2 53 0056 1 1 15 Firing...

Страница 22: ...70 1 70 0371 1 70 0372 1 70 0373 1 70 0374 1 70 0375 1 70 0376 1 70 0377 1 Upper Front Refractory Channel 70 0177 1 70 0178 1 70 0179 1 70 0180 1 70 0181 1 70 0182 1 70 0183 1 70 0184 1 70 0185 1 70 0...

Страница 23: ...1 70 0035 1 70 0036 1 70 0037 1 70 0038 1 70 0039 1 70 0040 1 70 0041 1 70 0042 1 70 0043 1 70 0044 1 22 Upper Front Jacket Panel 72 0001 1 72 0002 1 72 0003 1 72 0004 1 72 0005 1 72 0006 1 72 0007 1...

Страница 24: ...07 1 72 0008 1 72 0009 1 72 0010 1 72 0011 1 72 0012 1 72 0013 1 72 0014 1 72 0015 1 29 Burner Drawer Side Rail Assy Left 70 0361 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Burner Drawer Side Rail Assy Right 70 03...

Страница 25: ...Operator L4008A US only 14 0102 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Operator GIP 9868 CAN only 14 0116 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Operator L6008A 1242 Water Heaters 14 0106 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1...

Страница 26: ...1 0154 1 21 0155 1 21 0156 1 21 0157 1 21 0158 1 21 0159 1 21 0160 1 Not Shown Natural to LP Conversion Kit 21 0161 1 2000 to 4500 feet 21 0162 1 21 0163 1 21 0164 1 21 0165 1 21 0166 1 21 0167 1 21 0...

Страница 27: ...rn Header 8 Copper Fin Tube 9 Black O Rings 10 Stud Bolts 11 Flange Nuts 12 V Baffle 13 Frame Assembly 14 Main Burner 15 Union 16 Firing Valve 17 Main Gas Valve 18 A Valve 19 Burner Drawer Side 20 Ref...

Страница 28: ...0001 32 32 32 32 32 32 10 Stud Inlet Outlet Return Headers 57 0223 24 24 24 24 24 24 11 Nut Inlet Outlet Return Headers 57 0491 24 24 24 24 24 24 12 Heat Exchanger V Baffle 03 1147 15 03 1148 15 03 11...

Страница 29: ...nd Refractory Panel Left Right 05 0050 2 2 2 2 2 2 Not Shown Center Refractory Panel 05 0051 4 4 6 8 8 10 20 Corner Refractory Panel 05 0052 4 05 0053 4 05 0054 4 05 0055 4 05 0056 4 05 0057 4 21 Draf...

Страница 30: ...1 1 1 Operator L6008G1009 2 Stage 14 0107 1 1 1 1 1 Operator T991E 1018 Modulating Boilers 14 0108 1 1 1 1 1 Operator T991E 1034 Modulating Water Heaters 14 0110 1 1 1 1 1 Operator T6031A 1052 Pool H...

Страница 31: ...re between pilot valve and PV MV PV terminals 24V at pilot gas valve leads Replace S8610 module Adjust the pilot gas pressure using the pilot regulator Pilot ignition problems can be caused by high or...

Страница 32: ...eup valve is open and functioning Remove return header and inspect the heat exchanger tubes Ensure relief valve is properly sized for the system never exceed 160 psi Ensure expansion tank is properly...

Отзывы: