background image

25

Controls—General

Relief Valve

A  new  combination  temperature  and  pressure  (T&P)
relief  valve,  complying  with  the  Standard  for  Relief
Valves  and  Automatic  Gas  Shut-Off  Devices  for  Hot
Water  Supply  Systems,  ANSI  Z21.22,  must  be
installed in the opening provided on top of the storage
tank at the time of installation. No valve is to be placed
between the relief valve and the storage tank.

The pressure rating of the relief valve must not exceed
the 160 maximum working pressure indicated on the
water heater rating plate. The BTUH rating of the relief
valve  must  not  be  less  than  the  BTUH  input  of  the
heater.

Connect the outlet of the relief valve to a suitable open
drain.  The  discharge  line  must  pitch  downward  from
the valve to allow complete draining (by gravity) of the
relief  valve  and  discharge  line.  The  discharge  line
should be no smaller than the outlet of the valve. The
end  of  the  discharge  line  should  not  be  threaded  or
concealed, and should be protected from freezing. No
valve  of  any  type,  restriction  or  reducer  coupling,
should be installed in the discharge line. Local codes
shall govern installation of the relief valve.

Pump Time Delay

There are two versions of the Pump Time Delay. The
first is an electronic device that allows the operator to
set a variable time (3 to 10 minutes) for the pump to
run after the heater shuts off. See Fig. 21 (A). The time
is factory-set at 7 minutes and it can be re-adjusted in
the field.

The second version is a fully enclosed solid state Time
Delay  Relay  (TDR)  with  a  white  jumper  that  selects
one of two time delays. See Fig. 21 (B). If the jumper
is on pins 6 and 7 (default) the delay time is 5 minutes.
If the jumper is not on pins 6 and 7, the time delay is
10 minutes.

In a conventional system, when the tankstat is satis-
fied,  the  main  gas  valve  closes,  but  the  pump
continues  operating.  With  either  time  delay  relay  the
heater pump is programmed to continue running for an
optimum period of time in order to absorb the residual
heat  from  the  combustion  chamber  and  use  it  in  the
system. The pump then shuts off until the next call for
heat is received from the tankstat.

Electronic Ignition

The  intermittent  ignition  device  conserves  energy  by
automatically  extinguishing  the  pilot  when  desired
temperature is reached. When additional heat is need-
ed, the pilot re-ignites electrically, eliminating the fuel
costs  of  maintaining  a  constant  pilot. To  ensure  safe
operation,  the  gas  valve  cannot  open  until  the  pilot
relights and is confirmed.

Operating Controls

On models 0514-1826, models with mechanical mod-
ulating controls have one or more Robertshaw Unitrol
7000 Series hydraulic snap on thermostatic combina-
tion  gas  valves.  These  valves  have  the  pressure
regulator  and  24-volt  operator  built-in.  The  hydraulic
actuator will throttle the heater input to adjust the firing
rate  and  meet  the  required  load.  This,  in  effect,  pre-
vents  costly  fuel  consumption,  as  compared  to  an

NOTE:

Pump  will  come  on  when  power  is  first

applied to heater.

Fig. 21: Economaster Time Delay Relays (TDR)

6

1

2

(A)

(B)

Table J: Electronic Ignition 

Содержание RAYTHERM 133

Страница 1: ...s instructions If you cannot reach your gas supplier call the fire department WARNING Improper installation adjustment alteration service or maintenance can cause property damage personal injury or lo...

Страница 2: ...ollowing Changes to ASME Mark on page 1 warnings on page 4 warning on page 27 Additions Warnings on page 7 warning on page 13 warnings on page 14 warning on page 19 caution on page 20 warn ing on page...

Страница 3: ...TERS Models 0181 to 0401 33 Operation 33 Start Up Procedures S8610B Ignition Module 33 CONTENTS 3 Burner Adjustment 34 Visual Inspection 34 Electrical 34 High Gas Pressure Switch 34 Burner Tray Remova...

Страница 4: ...es the odorant to fade or diminish in intensity can also hide or camouflage a gas leak DANGER Make sure the gas on which the heater will operate is the same type as that specified on the heater rating...

Страница 5: ...ot water Safety and energy conservation are factors to be con sidered when setting the water temperature on the thermostat The most energy efficient operation will result when the temperature setting...

Страница 6: ...d the heater serial number are found on the heater data plate The model number will have the form WH1 0514A or similar depending on the heater model WH Hot Water Supply System 1 on off firing 0514 siz...

Страница 7: ...d factory fire tested Materials are CSA certified for low lead content 25 All Models Approved All models are National Board approved Temperature and pressure gauge is standard Intermittent ignition de...

Страница 8: ...2100 to Description Location 0401 0824 1826 4001 a 3 1 2 in thick masonry walls Back 9 9 9 16 16 without ventilated air space Right 5 9 5 16 16 Left 9 9 12 16 16 Vent 5 5 5 5 5 Indoor Top 43 39 36 24...

Страница 9: ...gs are shown for elevations up to 2 000 feet For elevations over 2 000 feet reduce ratings 4 for each 1 000 feet above sea level Bold type indicates Low NOx models Model Number Indoor Outdoor Input MB...

Страница 10: ...ings are shown for elevations up to 2 000 feet For elevations over 2 000 feet reduce ratings 4 for each 1 000 feet above sea level Model Number Input MBH Recovery GPH Dimensions in inches Width A Over...

Страница 11: ...evations over 2 000 feet reduce ratings 4 for each 1 000 feet above sea level Recovery based on manufacturer s rating Model Number Input MBH Recovery GPH Dimensions in inches Width A Overall Height B...

Страница 12: ...uare inches as noted b All Air From Outdoors When air is supplied directly from outside of building each opening shall have a minimum net free square inches as noted CAUTION Combustion air must not be...

Страница 13: ...ver heater vent opening 3 Lower outdoor top onto unit lining up slots in the outdoor top with screws holes in jacket top 4 Reinstall 5 screws to secure jacket top and out door top to unit Fig 4 Outdoo...

Страница 14: ...ater 4 Mount drafthood on heater and attach with the 8 sheet metal screws provided Drafthood should be positioned with the vent sensor located on the front left side as shown 5 Remove plastic plug fro...

Страница 15: ...15 Fig 9 Indoor Top Installation...

Страница 16: ...reads 7 Turn the assembled stack and jacket top right side up The jacket top will be trapped between the brackets and the top of the stack Place the stack over the inner adapter panel flanged hole and...

Страница 17: ...ters gas meters regulators and relief equip ment The weight of the vent stack or chimney must not rest on heater drafthood Support must be provided in compliance with applicable codes The heater top a...

Страница 18: ...uch as an explosion or carbon monoxide poisoning could result Make certain that it is mounted in an accessible location at least 6 in from any combustible material or the heat exchanger and that the p...

Страница 19: ...carrying areas of the appliance must be checked annually with particular attention given to deterioration from corrosion or other sources Check vent damper operation as follows 1 When the heater is of...

Страница 20: ...Dissipate test pressure in the gas supply line before reconnecting the heater and its manual shut off valve to gas supply line FAILURE TO FOLLOW THIS PROCEDURE MAY DAMAGE THE GAS VALVE OVER PRESSURED...

Страница 21: ...140 250 560 0330 0331 15 25 35 85 150 380 360 0400 0401 15 25 60 100 260 250 0 0 5 0 6 3 0 3 1 0 5 1 5 6 5 3 5 1 0 1 4 1 5 0 0 4 3 0 5 2 5 9 0 0 1 5 4 5 2 0 1 4 2 6 0 0 0 6 0 6 2 0 8 1 5 7 0 8 5 3 0...

Страница 22: ...2 1 2 200 11 11 7 90 24 2 5 3 1414 90 26 14 58 40 5 8 2 1 2 200 12 12 2 90 26 2 7 3 1468 90 27 14 60 40 6 2 2 1 2 200 12 12 2 90 27 2 7 3 1571 90 29 14 5 64 40 7 3 2 1 2 200 13 13 90 29 2 8 3 1631 90...

Страница 23: ...NESS MODELS D R A H M U I D E M T F O S 16 25 Grains Per Gallon Table I General Specifications Uni Temp 80 Hot Water Supply Systems T Temperature Rise Degree F GPM FLOW GPM Gallons per Minute Flow P P...

Страница 24: ...24 Piping Diagram Type WH Unitemp 80 System...

Страница 25: ...ield The second version is a fully enclosed solid state Time Delay Relay TDR with a white jumper that selects one of two time delays See Fig 21 B If the jumper is on pins 6 and 7 default the delay tim...

Страница 26: ...dels 0724 1336 Fig 24 Motorized Gas Valve Location Model 3001 Limit Controls High Limit The heater is equipped with a manual reset High Limit Push the reset button and set the limit s to 30 F 40 F abo...

Страница 27: ...onnection through the heater transformer DO NOT attach line voltage to the TH leads on models 0514 1826 Before starting heater check to ensure proper voltage to heater and pump Heater must be electric...

Страница 28: ...28 Location of Controls 0400 WH1 WH2 WH3 0181 LOW NOx WH1...

Страница 29: ...29 Location of Controls 0824...

Страница 30: ...bly These pumps do not require lubrication Others require SAE 30 non detergent oil to lubricate both the motor and the bearing assembly Check pump motor for type before adding oil Clean dust and lint...

Страница 31: ...power to the appliance 4 This appliance is equipped with an ignition device which automatically lights the pilot Do not try to light the pilot by hand 5 Remove heater door panel 6 For Robertshaw gas...

Страница 32: ...Pilot burner should ignite after gas reach es the pilot burner b Spark ignition should cut off when pilot flame is established c Main gas valve should open and main burner should ignite after gas rea...

Страница 33: ...s Should be checked monthly Takes approximately 15 minutes ADDENDA LOW NOx HEATERS MODELS 0181 TO 0401 The Raytherm Low NOx Heater is offered with WH1 On Off firing standard or 2 stage firing optional...

Страница 34: ...d wire size and connections comply with all applicable codes High Gas Pressure Switch Pressure switch senses high pressure and automati cally shuts down burner if abnormal pressure exists Fig 34 Gas P...

Страница 35: ...ers up and out of their slots 6 Reverse above procedure to re install Pilot Removal 1 Disconnect pilot tubing from gas valve 2 Remove 4 screws from control box Open the control box 3 Remove the pilot...

Страница 36: ...ace module Check for 24 Vac across MV MV PV terminals If no voltage replace module Check electrical connections between module and gas control If okay replace gas valve or gas control operator i e pil...

Страница 37: ...Check the circuit breaker outdoor con troller etc upstream of heater If power to Leads L1 and L2 of trans former but no power on 24V side re place Jumper thermostat replace with new if heater fires If...

Страница 38: ...38 WIRING DIAGRAMS Wiring Diagram W2 WH2 133...

Страница 39: ...39 Wiring Diagram WH1 0181 0261...

Страница 40: ...40 Wiring Diagram WH1 0331 0401...

Страница 41: ...41 Wiring Diagram WH1 0514 0724...

Страница 42: ...42 Wiring Diagram WH1 0824 1826...

Страница 43: ...43 Wiring Diagram WH1 2100 2500...

Страница 44: ...44 Wiring Diagram WH1 3001 4001...

Страница 45: ...xcessive suction lift or vapor binding hot water 3 Bent shaft and or damaged bearings 4 Suction and discharge piping not properly support ed and anchored SERVICE AND MAINTENANCE PROCEDURES Tube Cleani...

Страница 46: ...ed go to Step 9 5 Using a 3 8 wrench carefully remove the alu minum cap that was under the solenoid valve count of turns when removing the cap Be careful not to drop the cylinder weight or the small s...

Страница 47: ...eater away from piping until studs clear the heater 6 Remove heat exchanger corner brackets 7 Remove combustion chamber clips at the four cor ners of the heat exchanger Fig 40 Typical Heat Exchanger C...

Страница 48: ...ber Removal To remove combustion chamber refractory you must first have removed the heat exchanger Unbolt metal combustion chamber retainer from top and remove refractory panels individually Control W...

Страница 49: ...high pressure cleaning at a local car wash DO NOT WIRE BRUSH CAUTION Soot is combustible so exercise extreme care NOTE To supply the correct part it is important that you state the model number seria...

Страница 50: ...licable warranty conditions satisfied The replacement part will be warranted for only the unexpired portion of the original warranty Raypak makes no warranty whatsoever on parts manufactured by others...

Страница 51: ...51...

Страница 52: ...52 www raypak com Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 Fax 805 278 5468 Litho in U S A...

Отзывы: