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Raypak 408, Инструкция по установке и эксплуатации

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23

7.  WIRING DIAGRAM

Содержание 408

Страница 1: ...injury or death FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids or other com bustible materials in the vicinity of this or any other appliance To do so may result in...

Страница 2: ...2 Revision 3 reflects the following changes Manual updated to the new format style Removed California Proposition 65 warning...

Страница 3: ...r Installation 11 5 4 Combustion and Ventilation Air 12 5 5 Vent Piping 15 5 6 Gas Supply Connections 16 5 7 Water Connection Installation 18 5 8 Unitherm Governor Operation 18 5 9 Internal Automatic...

Страница 4: ...could cause severe personal injury death or substantial property damage if ignored A ACAUTION Indicates the presence of hazards or unsafe practices which could cause minor personal injury or product...

Страница 5: ...should be obtained from your pool or spa builder accredited pool shop or chemical supplier for the correct levels for your water 2 1 Automatic Chlorinators and Chemical Feeders All chemicals must be...

Страница 6: ...ce 3 3 Visual inspection 3 3 1 Atmospheric Heaters With the heater on remove the door and make a visual check of the pilot and burner The flame should be blue with a well defined pattern A yellow or f...

Страница 7: ...technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water 1 STOP Read the safety information above 2 Set the thermostat to the l...

Страница 8: ...look to see if the filter pressure will be higher than usual 4 The pump may have lost its prime and be running dry Check the pressure on the filter If there is no pressure then you are not moving wate...

Страница 9: ...ing When ordering parts you must specify the model and serial numbers of the heater See below for location of serial number When ordering under warranty conditions you must also specify date of instal...

Страница 10: ...r mineral wool batts reinforced with wire on rear face with ventilated air space Back 4 102 Right 4 102 Left 4 102 Vent 3 76 Indoor Top 24 610 Outdoor Top Unobstructed d 3 1 2 89 mm thick masonry wall...

Страница 11: ...tions the point from where the flue products exit the heater must be a minimum of 4 1 2 m below 4 1 2 m horizontally from or 1 0 3 m above any door window or gravity inlet into any building The top su...

Страница 12: ...5 4 1 Indoor Units Only The heater must have both combustion and ventilation air Minimum requirements for net free air supply openings are one opening that is 12 305 mm from the ceiling for ventilati...

Страница 13: ...her Field Supplied Ea Pallet Anchor Bracket Use hole closest to unit 4 total 1 1 4 x 1 3 4 S S Tapcon Bolt Washer Field Supplied Ea Pallet Anchor Bracket Use hole closest to unit 4 total 2 x 6 x 1 8 P...

Страница 14: ...is for brass ASME headers Suffix X is for cupro nickel tubing EXAMPLE B R408 EN X Brass headers 408 model size AFT natural gas cupro nickel Reduce input 4 for each 1000 ft 305 m above sea level when...

Страница 15: ...ypak D 2 Power Vent The unit when installed as directed is capable of operatinginapplicationssuchasthrough the wallventing and reduced horizontal and vertical vent pipe sizes in new and current instal...

Страница 16: ...pply during any pressure testing of that system at test pressures in excess of 1 2 psi 3 45 kPa Dissipate test pressure in the gas supply line before reconnecting the heater and its manual shut off va...

Страница 17: ...Drop Propane Gas 2500 BTU FT3 1 53 specific Gravity 0 5 in WC Pressure Drop A 3 4 gas line can be used for up to 5 1 5 m maximum length from the gas valve in addition to the sediment trap Table H Maxi...

Страница 18: ...r Operation A ACAUTION The patented Unitherm Governor is a thermostatic mixing valve specifically designed to maintain constant heater internal temperature between 105 41 C and 115 F 46 C despite cont...

Страница 19: ...ll a pressure relief valve A 3 4 pressure relief valve having a capacity equal to the BTUH output of the model to be installed is recommended for this heater The maximum acceptable pressure relief val...

Страница 20: ...rmer cover located on the far right by removing one 1 screw 4 Remove the two 2 screws that hold down the transformer 5 Remove the one 1 screw that holds down the ground wires 6 Disconnect P6 connector...

Страница 21: ...ER 4 WIRES L1 L2 RED RED BLACK HOT HOT BLACK GREEN GREEN WHITE SUPPLY SIDE Figure 28 240 VAC Wire Connection Heater must be electrically grounded and bonded in accordance with local codes or in the ab...

Страница 22: ...ACE AN ENGINEERED PIPING SYSTEM BY A PROFESSIONAL ENGINEER THIS DIAGRAM IS RAYPAK S RECOMMENDATION AND IS NOT INTENDED TO REPLACE AN ENGINEERED PIPING SYSTEM BY A PROFESSIONAL ENGINEER Figure 30 Multi...

Страница 23: ...23 7 WIRING DIAGRAM...

Страница 24: ...temperature A manual power switch provided below the touchpad turns the control power ON or OFF TEMP MODE ON OFF LCD Display Temp Adjust Buttons Mode Button Figure 33 Digital Control Adjustment 8 2 1...

Страница 25: ...er of on off cycles of the heater as measured by the number of times the pilot valve has been powered Figure 38 Run Time Indicator Press the DOWN button The Fault History displays up to ten faults in...

Страница 26: ...esired value The control can be set for a maximum of 107 F 42 C 8 3 3 Control Lockout The heater is equipped with a Control Lockout feature to prevent unauthorized tampering or adjustment of the contr...

Страница 27: ...en Alternating with Main Ign Failure Pilot flame lost 4 times within the 8 second trial to ignite the main burner Heater will lockout for 6 minutes before retrying Table M Heat Status Messages Demand...

Страница 28: ...ector must be utilized NOTE The remote wires must be connected to the 7 pin connector before the connector is plugged into the board 8 5 1 2 Wire Remote Control On Off This application assumes that on...

Страница 29: ...ital control board Splice into the red wire jumper tagged Where necessary add Fireman s switch circuit here to connect the time clock The fireman s switch connection on both heaters must be a dry cont...

Страница 30: ...GAS VALVE PILOT BURNER BURNER HOLD DOWN BRACKET Figure 49 Burner Tray Assembly 8 5 5 Flame Roll Out Safety Switch The heater is equipped with a thermal cutoff device to prevent flame roll out in the e...

Страница 31: ...thickness The heater may be cleaned from the return header side without breaking pipe connections It is preferable however to remove both headers for better visibility through the tubes and to be sure...

Страница 32: ...itherm Governor place in hot water over 110 F 43 C and watch for movement against spring If there is no movement replace unit 9 REPLACEMENT PARTS NOTE To supply you with the correct part it is importa...

Страница 33: ...until heater outlet water temp is between 105 F and 110 F 40 5 C and 43 3 C If no movement replace Unitherm governor inoperative Check movement by putting in hot water 110 F 40 C or higher If no move...

Страница 34: ...Check resistance value of the thermister Reference to chart below Replace thermister if not within 10 of values shown below If okay replace Circuit Board Temp Degrees F 40 50 60 70 80 90 100 106 Resis...

Страница 35: ...4 H 23 H 25 H HONEYWELL IID ATMOSPHERIC PILOT 12 M 8 S 3 S 8 M 7 M 2 J 1 G 10 S 1 B 5 B 4 B 3 B 1 M 2 B 11 M 1 J 9 S 4 S 7 S 1 R 6 M 4 C 3 C 11 S 9 M 2 R 5 S 6 S 6 P 13 S 18 H 4 S 1 V 4 V 2 V 3 V 1 S...

Страница 36: ...002451F 002451F 6 H Tube Bundle Cupro Nickel ASME 013813F 013814F 7 H Baffle 013815F 013816F 8 H Stud Bolt Kit 007870F 007870F 9 H Header Gasket 9 800014B 800014B 10 H Unitherm Governor 062234B 062234...

Страница 37: ...Right 010088F 010088F 2 R Refractory Uncommon Front Rear 010090F 010092F 3 R Refractory Retainer Kit 010388F 010390F S SHEETMETAL 1 S Jacket Top Louvered 010048F 010050F 2 S Flue Collector 013818F 01...

Страница 38: ...38 NOTES...

Страница 39: ...39 NOTES...

Страница 40: ...www raypak com Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 Fax 805 278 5468 Litho in U S A...

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