background image

20

Plumbing from the heater back to the pool or spa must 

not have any valves or restriction that could prevent flow 

when the pump is operating.

A

A

CAUTION:

 An additional source of  heated water, e.g. a 

solar system, must be connected to the main line ahead 

of the heater inlet pipe in order for it to act as the primary 

heat source. If the primary system provides adequate heat 

to maintain set-point, the heater will not fire. Be advised 

that the control panel will then display sensed water 

temperatures downstream of the primary heating system, 

rather than the temperature of the water exiting the pool.

Heater must be located so that any water leaks will not 

damage the structure of adjacent area.

6.  ELECTRICAL WIRING

NOTE:

  If  it  is  necessary  to  replace  any  of  the  original 

wiring,  use  105°C  wire  or  its  equivalent,  and/or  150°C 

wire or its equivalent, like the original wiring.

A

A

WARNING:

  Heaters  are  factory-wired  for  240  VAC 

power supply. DO NOT attempt to operate at 208 VAC.

The standard field-wiring connection is on the right side 

of the heater.
To wire the heater from the left side, follow these steps:
1.  Remove the two (2) screws that hold the front door 

to the heater. Remove and set aside door for better 

access to wiring.

2.  Remove  the  four  (4)  screws  that  hold  down  the 

junction box to the sway brace.

3.  Remove  the  transformer  cover  located  on  the  far 

right by removing one (1) screw.

4.  Remove  the  two  (2)  screws  that  hold  down  the 

transformer.

5.  Remove  the  one  (1)  screw  that  holds  down  the 

ground wires.

6.  Disconnect P6 connector from PC board.
7.  Remove  transformer  from  its  current  location  and 

relocate it on the far left side of the heater. 

8.  Re-route  all  high-voltage  wires  and  ground  wires 

through the left jacket side of heater.

9.  Re-install  P6  connector,  ground  wires  (SPG), 

transformer, junction box, front door, and plug right 

side with the left side’s grommet plug.

NOTE:

  7/8"  diameter  holes  not  utilized  on  jacket  and 

control  box  can  be  used  for  fireman  switch,  auxiliary 

control interface or power vent (D-2) wiring.

6.1.  Electrical Power Draw

A

A

CAUTION:

  Heater  must  be  electrically  grounded  and 

bonded.  Bonding  lug  is  provided  loose  with  the  heater.  

Install  bonding  lug  on  lower  right  or  left  side  of  jacket 

as  necessary  for  bonding  the  heater.  Mounting  hole  is 

provided on the jacket.

NOTE:

  Failure  to  ground  the  heater  electrically  could 

affect the heater’s electronics.

NOTE:

  See  "Time  Clock/Fireman’s  Switch"  on  page  29 

for  further  instructions  if  using  a  time  clock/fireman’s 

switch.

The Electronic Intermittent Ignition Device automatically 

lights the pilot and main burners upon a call for heat. The 

heater is supplied with a dual-voltage transformer for 120 

VAC or 240 VAC input power hookup.

4 amps at 120VAC
2 amps at 240VAC

CONTROL BOX

(FACTORY MOUNTED

LOCATION)

OPTION LOCATION

LEFT SIDE FIELD WIRING

SWAY BRACE

Figure 26.  Heater Wiring Locations

Содержание 408

Страница 1: ...injury or death FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids or other com bustible materials in the vicinity of this or any other appliance To do so may result in...

Страница 2: ...2 Revision 3 reflects the following changes Manual updated to the new format style Removed California Proposition 65 warning...

Страница 3: ...r Installation 11 5 4 Combustion and Ventilation Air 12 5 5 Vent Piping 15 5 6 Gas Supply Connections 16 5 7 Water Connection Installation 18 5 8 Unitherm Governor Operation 18 5 9 Internal Automatic...

Страница 4: ...could cause severe personal injury death or substantial property damage if ignored A ACAUTION Indicates the presence of hazards or unsafe practices which could cause minor personal injury or product...

Страница 5: ...should be obtained from your pool or spa builder accredited pool shop or chemical supplier for the correct levels for your water 2 1 Automatic Chlorinators and Chemical Feeders All chemicals must be...

Страница 6: ...ce 3 3 Visual inspection 3 3 1 Atmospheric Heaters With the heater on remove the door and make a visual check of the pilot and burner The flame should be blue with a well defined pattern A yellow or f...

Страница 7: ...technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water 1 STOP Read the safety information above 2 Set the thermostat to the l...

Страница 8: ...look to see if the filter pressure will be higher than usual 4 The pump may have lost its prime and be running dry Check the pressure on the filter If there is no pressure then you are not moving wate...

Страница 9: ...ing When ordering parts you must specify the model and serial numbers of the heater See below for location of serial number When ordering under warranty conditions you must also specify date of instal...

Страница 10: ...r mineral wool batts reinforced with wire on rear face with ventilated air space Back 4 102 Right 4 102 Left 4 102 Vent 3 76 Indoor Top 24 610 Outdoor Top Unobstructed d 3 1 2 89 mm thick masonry wall...

Страница 11: ...tions the point from where the flue products exit the heater must be a minimum of 4 1 2 m below 4 1 2 m horizontally from or 1 0 3 m above any door window or gravity inlet into any building The top su...

Страница 12: ...5 4 1 Indoor Units Only The heater must have both combustion and ventilation air Minimum requirements for net free air supply openings are one opening that is 12 305 mm from the ceiling for ventilati...

Страница 13: ...her Field Supplied Ea Pallet Anchor Bracket Use hole closest to unit 4 total 1 1 4 x 1 3 4 S S Tapcon Bolt Washer Field Supplied Ea Pallet Anchor Bracket Use hole closest to unit 4 total 2 x 6 x 1 8 P...

Страница 14: ...is for brass ASME headers Suffix X is for cupro nickel tubing EXAMPLE B R408 EN X Brass headers 408 model size AFT natural gas cupro nickel Reduce input 4 for each 1000 ft 305 m above sea level when...

Страница 15: ...ypak D 2 Power Vent The unit when installed as directed is capable of operatinginapplicationssuchasthrough the wallventing and reduced horizontal and vertical vent pipe sizes in new and current instal...

Страница 16: ...pply during any pressure testing of that system at test pressures in excess of 1 2 psi 3 45 kPa Dissipate test pressure in the gas supply line before reconnecting the heater and its manual shut off va...

Страница 17: ...Drop Propane Gas 2500 BTU FT3 1 53 specific Gravity 0 5 in WC Pressure Drop A 3 4 gas line can be used for up to 5 1 5 m maximum length from the gas valve in addition to the sediment trap Table H Maxi...

Страница 18: ...r Operation A ACAUTION The patented Unitherm Governor is a thermostatic mixing valve specifically designed to maintain constant heater internal temperature between 105 41 C and 115 F 46 C despite cont...

Страница 19: ...ll a pressure relief valve A 3 4 pressure relief valve having a capacity equal to the BTUH output of the model to be installed is recommended for this heater The maximum acceptable pressure relief val...

Страница 20: ...rmer cover located on the far right by removing one 1 screw 4 Remove the two 2 screws that hold down the transformer 5 Remove the one 1 screw that holds down the ground wires 6 Disconnect P6 connector...

Страница 21: ...ER 4 WIRES L1 L2 RED RED BLACK HOT HOT BLACK GREEN GREEN WHITE SUPPLY SIDE Figure 28 240 VAC Wire Connection Heater must be electrically grounded and bonded in accordance with local codes or in the ab...

Страница 22: ...ACE AN ENGINEERED PIPING SYSTEM BY A PROFESSIONAL ENGINEER THIS DIAGRAM IS RAYPAK S RECOMMENDATION AND IS NOT INTENDED TO REPLACE AN ENGINEERED PIPING SYSTEM BY A PROFESSIONAL ENGINEER Figure 30 Multi...

Страница 23: ...23 7 WIRING DIAGRAM...

Страница 24: ...temperature A manual power switch provided below the touchpad turns the control power ON or OFF TEMP MODE ON OFF LCD Display Temp Adjust Buttons Mode Button Figure 33 Digital Control Adjustment 8 2 1...

Страница 25: ...er of on off cycles of the heater as measured by the number of times the pilot valve has been powered Figure 38 Run Time Indicator Press the DOWN button The Fault History displays up to ten faults in...

Страница 26: ...esired value The control can be set for a maximum of 107 F 42 C 8 3 3 Control Lockout The heater is equipped with a Control Lockout feature to prevent unauthorized tampering or adjustment of the contr...

Страница 27: ...en Alternating with Main Ign Failure Pilot flame lost 4 times within the 8 second trial to ignite the main burner Heater will lockout for 6 minutes before retrying Table M Heat Status Messages Demand...

Страница 28: ...ector must be utilized NOTE The remote wires must be connected to the 7 pin connector before the connector is plugged into the board 8 5 1 2 Wire Remote Control On Off This application assumes that on...

Страница 29: ...ital control board Splice into the red wire jumper tagged Where necessary add Fireman s switch circuit here to connect the time clock The fireman s switch connection on both heaters must be a dry cont...

Страница 30: ...GAS VALVE PILOT BURNER BURNER HOLD DOWN BRACKET Figure 49 Burner Tray Assembly 8 5 5 Flame Roll Out Safety Switch The heater is equipped with a thermal cutoff device to prevent flame roll out in the e...

Страница 31: ...thickness The heater may be cleaned from the return header side without breaking pipe connections It is preferable however to remove both headers for better visibility through the tubes and to be sure...

Страница 32: ...itherm Governor place in hot water over 110 F 43 C and watch for movement against spring If there is no movement replace unit 9 REPLACEMENT PARTS NOTE To supply you with the correct part it is importa...

Страница 33: ...until heater outlet water temp is between 105 F and 110 F 40 5 C and 43 3 C If no movement replace Unitherm governor inoperative Check movement by putting in hot water 110 F 40 C or higher If no move...

Страница 34: ...Check resistance value of the thermister Reference to chart below Replace thermister if not within 10 of values shown below If okay replace Circuit Board Temp Degrees F 40 50 60 70 80 90 100 106 Resis...

Страница 35: ...4 H 23 H 25 H HONEYWELL IID ATMOSPHERIC PILOT 12 M 8 S 3 S 8 M 7 M 2 J 1 G 10 S 1 B 5 B 4 B 3 B 1 M 2 B 11 M 1 J 9 S 4 S 7 S 1 R 6 M 4 C 3 C 11 S 9 M 2 R 5 S 6 S 6 P 13 S 18 H 4 S 1 V 4 V 2 V 3 V 1 S...

Страница 36: ...002451F 002451F 6 H Tube Bundle Cupro Nickel ASME 013813F 013814F 7 H Baffle 013815F 013816F 8 H Stud Bolt Kit 007870F 007870F 9 H Header Gasket 9 800014B 800014B 10 H Unitherm Governor 062234B 062234...

Страница 37: ...Right 010088F 010088F 2 R Refractory Uncommon Front Rear 010090F 010092F 3 R Refractory Retainer Kit 010388F 010390F S SHEETMETAL 1 S Jacket Top Louvered 010048F 010050F 2 S Flue Collector 013818F 01...

Страница 38: ...38 NOTES...

Страница 39: ...39 NOTES...

Страница 40: ...www raypak com Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 Fax 805 278 5468 Litho in U S A...

Отзывы: