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Wuhan Raycus Fiber Laser Technologies Co., Ltd.

User Guide of RFL-C30000XZ

39

b) Make sure the circuit breaker is in an OFF state and the stop button on the front panel of the

laser EMERGENCY STOP pressed; all electrical connections must be completed before the
laser is powered on.

c) Confirm that the three-phase electrical connection is correct, and the power supply meets the

specifications of the power supply.

d) Close the rear panel circuit breaker, release the laser front panel emergency stop switch; turn on

the key switch and the laser has a temperature and humidity alarm, turn off the key switch.
After the air conditioner works for 10minutes, turn on the key switch again. Wait for the air
conditioner to continue working for 10minutes until the temperature and humidity alarm of the
laser does not appear, at this time, turn off the key switch and turn on the water cooler; ensure
that all laser doors are closed, optical cable output head has been inserted into the cutting head
(or corresponding equipment), all interlock interfaces have been closed.

e) Select the required control mode according to 1.4 control mode, turn on the key switch, and

start the main power supply waiting for the laser to ready. When the laser is ready, the green
light comes in the tricolor above the machine, representing that the laser can light.

5 Control Mode Selection

Raycus high-power continuous wave laser has two control modes: respectively ON mode and

REM mode; the user can select mode that needs to enter through the key to the front panel.

Table 11 Function of REM mode and ON mode

ON

AD mode

Emission

control

Programming

mode

Power

Radiating and

closing of the laser

Red-light

Wiring

diagram

close

①

close

②

-

communication

⒀

communication

⑾

communication

⑿

enable

③

close

②

-

XP4-1

、

2pin

pressure

communication

⑾

communication

⑿

close

①

enable

④

-

communication

⒀

XP2-1

、

2pin level communication

⑿

enable

③

enable

④

-

XP4-1

、

2pin

pressure

XP2-1

、

2pin level communication

⑿

REM close

⑤

close

⑥

close

⑦

communication

communication

⑾

communication

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Содержание RFL-C30000XZ

Страница 1: ...RFL C30000XZ JS01 1 S 85 RFL C30000XZ...

Страница 2: ...RFL C30000XZ Continuous Wave Fiber Laser User Guide...

Страница 3: ...Wuhan Raycus Fiber Laser Technologies Co Ltd...

Страница 4: ......

Страница 5: ...ATION ENVIRONMENT 5 2 5 ATTENTIONS 5 2 6 SPECIFICATIONS 6 3 INSTALLATION 7 3 1 DIMENSIONS 7 3 2 INSTALLATION RULE 9 3 3 PROTECTIVE END CAP OF OUTPUT CABLE AND USING DESCRIPTIONS 11 3 3 1 Category and...

Страница 6: ...Emission external control 43 5 6 3 Red light control 43 5 6 4 Programming mode 43 6 WIRING DIAGRAM AND OPERATION STEPS 44 6 1 INTERNAL CONTROL IN ON MODE 44 6 2 EMISSION EXTERNAL CONTROL MODE SET BY P...

Страница 7: ...8 3 6 Laser output parameters read the setting area 66 8 4 LASER PARAMETER DISPLAY AREA 66 8 5 ALARM TYPE DISPLAY AREA 67 8 6 PC SOFTWARE OPERATING MODE SELECTION 67 8 7 LANGUAGE 69 8 8 AUTHORIZATION...

Страница 8: ...Co Ltd User Guide of RFL C30000XZ 8 13 3 Empty all programmings 79 8 13 4 Edit Programming 79 8 13 5 Command Explanation 82 9 WARRANTY REPAIR AND RETURN 83 9 1 GENERAL WARRANTY 83 9 2 LIMITATIONS OF...

Страница 9: ...arefully review the following cautions and warnings as well as other information within this manual 1 1 Security Labels WARNING Describes a hazard that leads to severe personal injury or death CAUTION...

Страница 10: ...nd certified laser safety glasses must be worn whenever the laser is emitting WARNING Users must use appropriate laser goggles when operating this device The laser goggles are selected according to th...

Страница 11: ...cified in this manual the protection provided by the device may be impaired and the warranty will be voided d There are no user serviceable parts equipment or assemblies inside the product All service...

Страница 12: ...orrectly placed before unpacking and there is no damage from phenomenon such as collision cracking and flooding on the outside of the box Once you find that there is an abnormality in the external cab...

Страница 13: ...er optic cable Please inspect the output head carefully for dust or other contaminations Use appropriate lens paper to clean it if necessary c Failure to follow the instructions when operating the las...

Страница 14: ...laser power loss and such loss is not covered by warranty 2 6 Specifications Table 2 Product Specifications Optical properties Test Conditions Model C30000XZ Output Power kW 30 Operation Mode CW Modu...

Страница 15: ...5 Way to control Serial communication AD Other characteristics Dimension mm 1200 1610 1230 mm Includes casters and rings without warning lights Weight kg 800 Air conditioning included Operating Ambien...

Страница 16: ...s Fiber Laser Technologies Co Ltd User Guide of RFL C30000XZ 8 Figure 1 a Front and rear view of the laser Figure 1 b Top and left view of the laser Figure 1 the dimensions of RFL C30000XZ continuous...

Страница 17: ...ble into the processing head the lens of the output cable must be inspected If the output cable lens is dirty the lens must be cleaned It is forbidden to disassemble the output lens by anyone other th...

Страница 18: ...the laser is emitting light the minimum bending diameter shall not be less than 30cm i Customers can use the four lifting rings at the top of the product or the four casters at the bottom to lift or m...

Страница 19: ...g head cavity are clean and free of pollution 3 3 Protective end cap of output cable and using descriptions 3 3 1 Category and ex factory for protective end cap For multi module high power fiber laser...

Страница 20: ...C10000X QD A type end cap with protective window A type end cap with protective window RFL C12000X QD A type end cap with protective window A type end cap with protective window RFL C15000W QD A type...

Страница 21: ...anhydrous ethanol or isopropanol 1 2 Cleaning tools cleaning swab dust free paper compressed air bottle etc b Operation steps 1 3 Open the air extraction for at least 5 minutes in advance before clea...

Страница 22: ...te the following operations need to be carried out in a clean workbench If the operation is not carried out in a clean environment it will cause great risks to the QP output optical cable Operators sh...

Страница 23: ...over with window installed on the optical cable and put it on the dust free paper Figure 8 remove A type end cap in the cable 4 In this state check the cleanliness of the end cap If the cleanliness is...

Страница 24: ...ype B end cap The operation needs to ensure the cleanliness of the internal and external surfaces of the cutting head or welding head connector Note connecting with cutting head welding head needs to...

Страница 25: ...0 and the arrow direction indicates the water flow direction b Cooling water needs to be pure water c In order to prevent the water in the water cooler from growing mold and causing pipeline blockage...

Страница 26: ...er 8 and inner diameter 5 5 e Cooling water quality deionized water distilled water purified water it is recommended to replace the water once a month and the replacement period should not exceed two...

Страница 27: ...will be damaged c Please use compressed gas below 0 5MPa when emptying water from the device Failure to do so may cause permanent equipment damage to cooling system CAUTION 1 Set the water temperatur...

Страница 28: ...e laser POWER Control power indicator when the white indicator light is on it means the main control system is on LASER The power button of the laser main power supply has a green light indicator func...

Страница 29: ...to turn on the laser and power on the laser again to return to normal INDICATOR LIGHT After the main power supply of the laser is turned on the green indicator light is on when the laser is Ready when...

Страница 30: ...ser Technologies Co Ltd User Guide of RFL C30000XZ 22 Figure 12 Rear view of product panel Note INTERFACE BREAKER AC INPUT FIBER WATER IN FIBER WATER OUT BOTTOM WATER IN FILTER TOP WATER IN TOP WATER...

Страница 31: ...al temperature water of the water cooler and connected to the 13 inner diameter water pipe FIBER WATER OUT Output fiber optic cable out of the water interface this interface is connected to the output...

Страница 32: ...wer supply meets the requirements in Table 1 2 Incorrect wiring will cause damage to the laser so please check whether the power cord is connected correctly before powering on the laser Figure 13 show...

Страница 33: ...e are shown in Table 5 Table 5 The interface definition and parameter requirements of AC input line Interface definition and parameter requirements of RFL C30000XZ AC input line Connector Tag Interfac...

Страница 34: ...joint is shown in Figure 15 Figure 15 Control signal line 4 4 1 Safety XP2 Interface 24 pin safety interface with remote control system power on remote main power power on and active and passive outpu...

Страница 35: ...100 mA voltage 30V The current panel stop press 11 14 open or short circuit 14 OUT 12 OUT Front panel emergency output 2 relay contact output passive contact current 100 mA voltage 30V The current pa...

Страница 36: ...xternal control mode When the key switch hits REM and the laser is operating in outgoing light control mode MOD and XP1 A2 at this time the A2 bit outgoing light enable signal are jointly used to cont...

Страница 37: ...Z 29 Figure 17 Out light output and main power up indication circuit diagram Figure 18 Recommended wiring diagram for light output indication 12V as an example Customer 12v positive power supply Custo...

Страница 38: ...ain power up indication 12V as an example c Active light out indication and main power up indication Figure 20 Active light out indication and main power supply has been powered on indication circuit...

Страница 39: ...ndication and main power supply has been powered on the recommended wiring diagram d Powering up the remote control board Figure 22 Remote control board power up recommended wiring diagram PIN PIN PIN...

Страница 40: ...output the main control board power on the relay suction 4 4 2 Hard Wiring XP1 64 pin hard wire interface control signal input and output interface of laser in remote mode Input high level is greater...

Страница 41: ...tterns Input signal High level enables PC software control function A4 Reset signal Input signal High level effective clear laser alarm bit effective high level time at least 1 MS A5 Red light indicat...

Страница 42: ...dicating that the laser is emitting light B3 The laser operates in internal mode Output signal Output signal indicating that the laser operates in internal mode B4 Laser anomalies Output signal Output...

Страница 43: ...r B14 Backup B15 External power supply positive The external 24 V input voltage all table output signal power supply only these two feet access 24 V power output signal is effective B16 Negative exter...

Страница 44: ...ND Serial port public end 4 4 4 Analog Interface XP4 The analog interface an 8 core Harting interface is used to control the output power of the laser by analog in AD mode and can also monitor the out...

Страница 45: ...aser cannot be turned on When one of the channels is open the laser main power supply is impossible to start until the other channel is open and then the two channels are closed before the laser main...

Страница 46: ...figure 24 Figure 24 Schematic diagram of the internal electrical circuit of the laser Note in the strong power control part contactor K1 and K2 of RFL C30000XZ laser its power part is 3 pieces 80A con...

Страница 47: ...l laser doors are closed optical cable output head has been inserted into the cutting head or corresponding equipment all interlock interfaces have been closed e Select the required control mode accor...

Страница 48: ...er request is high XP1 A2 light output enable is high XP2 1 2 input MOD signal XP1 A1 A5is high level close enable enable determined by programming command XP1 A1 laser request is high XP1 A2 high lev...

Страница 49: ...uter software clicks button to emit red light communication sends ABF or computer software clicks button to turn off the red light 13 The communication sends SDC XX to set the power percentage XX repr...

Страница 50: ...r works by means of communication so there is a time delay of at least 10 MS when the red light is turned on and off When the red light is on the laser cannot be set to Ready position Only when the re...

Страница 51: ...of A2 xp2 1 and PIN 2 MOD signals of xP1 5 6 3 Red light control When both A1 and A3 of xP1 are set high the laser is in the red light internal control mode and the red light is controlled by the com...

Страница 52: ...ation methods 1 Turn the knob switch of the rear panel to on 2 Turn the key switch to on 3 Open the computer software 4 Click the red light ON button to view the red light 5 Turn off AD mode and exter...

Страница 53: ...ation in ON mode Operation methods 1 Turn the knob switch of the rear panel to ON 2 Turn the key switch to ON 3 Open the computer software 4 Click the red light ON button to view the red light 5 Turn...

Страница 54: ...mission external control set by power analog on the ON mode Operation methods 1 Turn the knob switch of the rear panel to ON 2 Turn the key switch to ON 3 Open the computer software 4 Click the red li...

Страница 55: ...ignal 6 4 Emission external control through programming mode on the ON mode Figure 28 Wiring diagram of Emission external control through programming mode on the ON mode Operation methods 1 Turn the k...

Страница 56: ...The lifting edge of MOD signal starts wave Note high level time of MOD must be more than program operation if MOD gives the falling edge in advance the computer software will show that the laser progr...

Страница 57: ...connects 24V and turn on red light XP1 A5 connects 0V after checking optics and turn off red light 6 XP1 C1connects 24V main power on You can also directly press the laser button or the main power ON...

Страница 58: ...peration methods 1 Turn the knob of the rear panel to ON button 2 Turn the key switch to REM 3 Short Pin8 Pin9 of XP2 4 XP1 A1connects 24V 5 XP1 A5 connects 24V and turn on the red light XP1 A5 connec...

Страница 59: ...ftware sets power XP1 A2 connects 24V control board outputs MOD signal 6 7 Programming mode in REM mode Figure 32 Wiring diagram of programming mode on REM mode Operation methods 1 Turn the knob switc...

Страница 60: ...ON button in the main power supply of the upper computer software 7 Wait for Ready button 8 XP1 A8 14 selects the pre executed program number and XP1 A2 sets high level to start operating the program...

Страница 61: ...value for each command received The return value generally contains the command content itself If the returned content contains a numeric value or contains an error type the returned command content i...

Страница 62: ...SPRR 1000 r Return SPRR 1000 r ERR input Err r ERR Out of Range r ERR Duty Cycle too High r ERR Duty Cycle too Low r SPW 100 Duty 100 r SDC Set Diode Current The set value must be less than 100 and a...

Страница 63: ...corrected and output after filtering so the response time of AD analog is larger than that of through mode Send ECM r Return ECM r DCM Disable Calibration Mode AD analog response time is less than 10...

Страница 64: ...Bit 6 Normal Sub controlling communication Abnormal Bit 7 Normal Sub module Abnormal Bit 8 Guide red light off Guide red light on Bit 9 The laser is not ready The laser is ready Bit 10 QCW mode off Q...

Страница 65: ...ff Wave mode on Bit 23 Surge protector Normal Surge protector failure Bit 24 Normal Low temperature fault Bit 25 Normal Humidity alarm Bit 26 Normal Water flowmeter 1 Flow Alarm Bit 27 Red light inter...

Страница 66: ...td User Guide of RFL C30000XZ 58 8 1 Main interface of PC software The PC software s main interface is shown in Figure 34 Figure 34 PC software display main interface 8 2 Multi laser Control Area Mult...

Страница 67: ...ected laser After the communication established the lower left status display shows that the network connection is ok shown in Figure 36 Figure 36 communication status interface between PC software an...

Страница 68: ...td User Guide of RFL C30000XZ 60 Figure 37 Procedure for adding a laser to the PC software 8 2 2 Modify laser IP After the laser connection has been established select the IP address of current laser...

Страница 69: ...ogies Co Ltd User Guide of RFL C30000XZ 61 Figure 38 Modify the IP address of laser 8 3 Main working status display The laser s main status display is as shown in Figure 39 Table 13 Figure39 diagram o...

Страница 70: ...r is not ready Alarm light indicates alarm status of current laser yellow laser is abnormal gray laser is normal Emission light indicates the working model of the current laser red laser is in working...

Страница 71: ...n power linear correction mode in which control system automatically adjusts the laser s output power It makes the output power linear with a longer response time for AD analog in this mode longer tha...

Страница 72: ...ction light out control display area explanation Display Explanation Main power button Click ON main power on click OFF main power off External control mode Click ON activate laser external control Cl...

Страница 73: ...button Figure 43 Laser programming mode test area display interface 8 3 5 Power slow rise down parameter setting area The interface of the laser power slow rise fall parameter setting area is shown i...

Страница 74: ...rameter display area The display interface for laser parameter display area is shown in Figure 46 The module status is used to shield the faulty module the green light indicates the number of modules...

Страница 75: ...nterface 8 6 PC software operating mode selection The laser operating mode is set by the PC software Its operating interface is show in Figure 48 The interpretation of the various patterns can be foun...

Страница 76: ...software interface Diagnostic mode Displays laser status and parameters for diagnosis purposes Authorization mode Time limited locking function can be set on laser Debug mode You can modify laser par...

Страница 77: ...of RFL C30000XZ 69 Figure 49 Language selection interface 8 8 Authorization time limited locking 8 8 1 Authorization on user mode The authorization settings in user mode are shown in Figure 50 Laser...

Страница 78: ...used as an authorization code generator a The locking time setting can set the effective using time of laser b The terminal password is set for the laser locking party The terminal code can only be s...

Страница 79: ...ngs operating interface on authorization mode 8 9 About Laser relevant information such as date of manufacture model serial number controlling serial number token version number system information and...

Страница 80: ...nt information query interface 8 10 XP1 interface status indication in diagnostic mode The laser interface status indicator interface is shown in Figure 53 It is convenient to view the interface statu...

Страница 81: ...User Guide of RFL C30000XZ 73 Figure 53 The interface status in diagnostic mode 8 11 Log in diagnostic mode Laser s working log interface is shown in Figure 54 User can query work log by entering the...

Страница 82: ...Raycus Fiber Laser Technologies Co Ltd User Guide of RFL C30000XZ 74 Figure 54 Laser s working log interface 8 11 1 Download log Log download interface is shown in Figure 55 Figure 55 Log download int...

Страница 83: ...erface 8 11 3 Downloaded file address The file address query interface for all download information is shown in Figure 57 Figure 57 the file address query interface for all downloaded information 8 12...

Страница 84: ...r Technologies Co Ltd User Guide of RFL C30000XZ 76 Figure 58 Module parameters query interface in diagnostic mode 8 13 Programming settings programming editing The laser programming settings interfac...

Страница 85: ...of wave bars inside the current laser Operating interfaces of viewing the number of wave bar stored inside the current laser is shown in Figure 60 The software automatically lists the number of wavel...

Страница 86: ...terfaces of wave bar stored inside the current laser 8 13 2 Check programming content To check the programming contents in the current laser programming mode is shown in Figure 61 The program automati...

Страница 87: ...ure 62 Interface of empty all programming stored in the current laser programming mode 8 13 4 Edit Programming Programming editing when the laser is working in programming mode as shown in Figure 63 S...

Страница 88: ...Wuhan Raycus Fiber Laser Technologies Co Ltd User Guide of RFL C30000XZ 80 a Select the pre edited programming number b add command type...

Страница 89: ...Wuhan Raycus Fiber Laser Technologies Co Ltd User Guide of RFL C30000XZ 81 C save command d type the command code into laser...

Страница 90: ...Command meaning in laser working status is shown in Table 17 Table 17 command meaning in laser working status Code 1 Byte Parameter1 2 bytes Parameter 2 4 bytes Note 1 Stop none none The program end c...

Страница 91: ...gnal high level output 7 EXT Power 1 0 10V 2 9 Warranty Repair and Return 9 1 General Warranty After all the products manufactured are delivered according to the order or specifications Raycus will gu...

Страница 92: ...anies WARNING It is the customer s responsibility to understand and follow operating instructions in this User Guide and specifications prior to operation failure to do so may void this warranty Acces...

Страница 93: ...f RFL C30000XZ 85 The above product warranty and service terms of Raycus are for users reference only and the formal service and warranty contents are subject to agreement in the contract 2021 Wuhan R...

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