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1. Open outer burner door and lift/remove inner burner 

door.

2. Withdraw oil burner base assembly and place on a 

work surface. Locate the perforated shell assemblies 
onto burner base (lighting port at burner front), and 
check that the shell assemblies seat correctly (near 
airtight) and that the top horizontal baffle fits on top 
of the shells. Remove the shells, and check that the 
vapourising chamber plug fits snugly into the base, 
and that the vapourising wicks fit into the burner 
base grooves.

3. Transfer the oil burner base assembly into 

combustion chamber with centre support at the rear 
end and the two front support screws forward in the 
combustion chamber.
Adjust the front support levelling screws of the 
burner assembly until it is level in all directions, then 
tighten the locknuts on the levelling screws. Use a 
cross spirit level to ensure burner is level in all 
directions.

NOTE:

THE BURNER BASE MUST BE LEVEL.

4. Insert the copper oil feed pipe through the side of 

the cooker with the front end turned upward for 
connection to the burner base front elbow.
The opposite end of the pipe should be connected to 
the elbow on the outlet of the oil control valve.

NOTE:

KINKING OF THE OIL FEED PIPE MUST BE

AVOIDED OTHERWISE AIRLOCKING WILL OCCUR.
ALWAYS RUN THE PIPE TO A LOW LEVEL POINT,
THEN GRADUALLY PROVIDE A CONTINUAL
UPWARD SLOPE TO THE BURNER.
5. Connect oil supply tank feed pipe to inlet of oil 

control valve open all oil valves to allow oil into 
control valve. It may be necessary to purge the oil 
line to prevent air locking.

BURNER INSTALLATION

Installation Instructions

6

Fig.4 Clearance Between Cooker and Combustion Wall

Fig.5

Fig.6  8 ” Burner assembly - 208K Boiler Model

Fig.6A  6” Burner assembly - 200K Non-Boiler Model

DESN 511029

TOP PLATE

SET OF

SHELLS

DEEP WELL

BURNER BASE LID

BURNER WICKS

BURNER BASE

CARBON LEG

ASSEMBLY

Содержание Cookmaster 200K

Страница 1: ...WARNING This information is a copy of an original archive therefore Aga cannot be held responsible for its continued accuracy ...

Страница 2: ...t c o n d i t i o n a t a l l t i m e s a t l o w f i r e r a t e w h e n i d l i n g T u r n i n g t h e c o o k e r b u r n e r O F F i s N O T r e c o m m e n d e d u n l e s s s e r v i c i n g i s r e q u i r e d o r w h e n t h e c o o k e r i s l e f t u n a t t e n d e d f o r s e v e r a l d a y s Consumer Protection Act 1987 As responsible manufacturers we take to make sure that our prod...

Страница 3: ...ing the highest temperature see chart below NOTE NON BOILER MODELS MAY OPERATE AT HIGHER TEMPERATURES THAN THOSE QUOTED ABOVE To Heat the Top Main Oven and Increase Hotplate Temperature Turn the control knob C to the required setting which will take up to 90 minutes to attain from idling temperatures When the top main oven temperature is reached the required temperature will be maintained by lower...

Страница 4: ...astry quiche cases blind just place the flan dish on the oven floor for soggy free pastry When the oven is hot the floor of the oven can be used for shallow frying a cast iron dish is recommended with the added advantages that fat splashes are carbonsied so cleaning is minimised and frying smells are taken away through the flue For perfect baking results turn food during cooking The top of a hot o...

Страница 5: ...e cleaning with a soapy damp cloth Use a wire brush to keep the cast iron hotplate clean General cleaning is best carried out when the Rayburn is cool IMPORTANT Aga recommend Vitreous Enamel Association approved cleaners for cleaning the vitreous enamelled surfaces of this product But they are unsuitable for use on chrome and stainless steel components including the hand rails and their brackets T...

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Страница 9: ...olicy of continuous product improvement the Company reserves the right to change specifications and make modifications to the appliance described at any time Manufactured by Aga Station Road Ketley Telford Shropshire TF1 5AQ England www aga web co uk www agacookshop co uk www agalinks com ...

Страница 10: ...web co uk Consumer Protection Act 1987 As responsible manufacturers we take care to make sure that our products are designed and constructed to meet the required safety standards when properly installed and used IMPORTANT NOTICE PLEASE READ THE ACCOMPANYING WARRANTY Any alteration that is not approved by Aga could invalidate the approval of the appliance operation of the warranty and could also af...

Страница 11: ...nks to OFTEC Standard T100 The oil storage tank must be positioned with the bottom of the tank not less than 630mm and the top not more than 3 2m above the base of the cooker Oil Pipe Line The oil line from the storage tank to the appliance should be fitted with a remote acting fire valve such as Teddington KBB 66ºC located outside the building or where the supply enters the wall on the inside of ...

Страница 12: ...nate above the roof level in accordance with current Building Regulations and statutory requirements as outlined in BS 6461 Part 1 and BS 7566 Parts 1 to 4 However well designed constructed and positioned the satisfactory performance of a flue can be adversely affected by the down draught caused by adjacent tall buildings and trees or even nearby hills These deflect the wind creating a zone of hig...

Страница 13: ...6700 8 The use of horizontal pipe runs should be avoided wherever possible in order to prevent the collection of air in the system If horizontal runs are unavoided the pipes should rise upwards in the direction away from the appliance Hot Water Storage Vessel It is recommended that an indirect 140 litre 30 gallon hot water storage cylinder of the double feed type e g Manufactured by Albion Cylinde...

Страница 14: ...tem in accordance with standard practice 5 Coat the male thread of the oil burner pipe assembly elbow with oil resistant compound and screw into the burner base check position of elbow See Fig 6 Visually confirm that the oil burner pipe is level or slopes upwards to the oil entry in the burner base to avoid air locking 6 Fit oil burner base to support plate and secure with 3 bolts 7 Lift up insula...

Страница 15: ... cross spirit level to ensure burner is level in all directions NOTE THE BURNER BASE MUST BE LEVEL 4 Insert the copper oil feed pipe through the side of the cooker with the front end turned upward for connection to the burner base front elbow The opposite end of the pipe should be connected to the elbow on the outlet of the oil control valve NOTE KINKING OF THE OIL FEED PIPE MUST BE AVOIDED OTHERW...

Страница 16: ...epth adjust the oil control valve height via the adjusting screws between the valve and mounting bracket Re check the oil burner and valve are level in all directions General a Turn oil valve control knob to OFF disconnect the copper pipe connection at the burner base and withdraw Draw off the oil in the burner base Alternatively the oil can be sucked out using an aspirator b Fit the burner wicks ...

Страница 17: ...ood assembly See Fig 5 Sample the flue products through the hole for a Smoke Test utilising a Baccarach Smoke Pump where all reading should indicate a Smoke Number 0 1 under the following checks i At low fire rate ii At high fire rate WARNING NEVER ATTEMPT TO RELIGHT A HOT BURNER DO NOT TURN ON UNTIL THE BURNER IS COOL 1 Remove the oil control valve cover then depress the trip lever D on the front...

Страница 18: ... knob to a higher number setting to control the desired oven temperature No 1 position is the minimum and idling rate and setting up to No 6 will provide a maximum oven temperature of 270ÞC Before the temperature is attained turn the knob setting down to suit the oven load and temperature requirements When not in use set control knob to No 1 setting NOTE THE BURNER IS INTENDED TO RUN IN A CONTINUO...

Страница 19: ...layer of paper in combustion chamber base plate b Thoroughly brush boiler rear face and cooker LH side in an upward and downward direction Brush across the oven top c Remove layer of paper with fallen debris d Brush and clean in between hotplate ribs on underside e Examine soft rope seal located on underside of hotplate baffle plate and replace if worn or frayed f Examine soft rope seal located ar...

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Страница 21: ...policy of continuous product improvement the Company reserves the right to change specifications and make modifications to the appliance described at any time Manufactured by Aga Station Road Ketley Telford Shropshire TF1 5AQ England www aga web co uk www agacookshop co uk www agalinks com ...

Страница 22: ...00K 5 48 kW 208K 7 42 kW Fuel suitability Class C2 Kerosene suitable for vaporising burners Oil inlet 1 4 BSP Flue outlet 100mm Vertical Maximum flue gas temperature 330 deg C Combustion air supply requirement 31 cm2 e g 100mm diam or 9 X 3 plastic brick 208K only Boiler Heat Exchanger Cast iron VE lined Boiler connections 2 off 1 B S P Maximum boiler output 2 35 kw hr Average hot water output 400...

Страница 23: ... assembled from individual enamelled cast iron components which may cause the product to vary slightly in its overall dimensions Consequently any recess should be generously dimensioned with a minimum width of at least 1150mm ...

Страница 24: ...plate Oil Supply The installation of the oil storage tank and pipeline should only be carried out by a competent person A risk assessment will need to have been made of the proposed oil storage arrange ments Oil storage tanks may be of plastic or steel construction and ideally of 3000 litres capacity located on an approved design of base For actual guidance on tank installation please refer to OFT...

Страница 25: ...t be installed as shown with its body located outside of the property and the sensor located adjacent to the Rayburn A second fire valve should be fitted immediately before the OCV and with its sensor located within the Rayburn burner housing on the securing clips provided An oil filter must also be fitted prior to the OCV Typical Oil storage layout Oil Supply ...

Страница 26: ...f there is no masonry chimney available then a prefabricated twin wall factory insulated sys tem may be used of an appropriate material normally stainless steel Internal diameter should be 125mm Note that the appliance operates in a dry condition with a negative draught and has a maximum flue gas temperature of 330 deg C There must also be some provision for cleaning access An approved oil termina...

Страница 27: ...m is to be much preferred This then allows for a suitable corrosion inhibitor to be added 28mm diameter pipes should be used for the flow return pipework which should be arranged so as to allow for gravity circulation A maximum length of 5 metres each i e distance between the Rayburn and the storage cylinder will ensure the hot water performance is maintained No thermostat valves or other restrict...

Страница 28: ...cialist With Aga s policy of continuous product improvement the Company reserves the right to change specifications and make modifications to the product described at any time The Rayburn 200 series are manufactured by Aga Station Road Ketley Telford Shropshire TF1 5AQ www aga web co uk www agacookshop co uk www agalinks com Iss 3 Sep 2006 S T LPRT 513917 ...

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