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INSTRUCTION, USE AND
MAINTENANCE MANUAL
SUMMARY
GENERAL DESCRIPTION _________________ 5
SYMBOLS USED IN THE MANUAL ________ 7
DRAWING ________________________________ 8
1.0 GENERAL INTRODUCTION _________ 10
1.1 Introduction ___________________________10
2.0 INTENDED USE ____________________ 10
2.1 Training of personnel _________________10
3.0 SAFETY DEVICES __________________ 11
3.1 Residual risks _________________________11
4.0 GENERAL SAFETY RULES _________ 12
5.0 PACKING AND MOBILIZATION FOR
TRANSPORT _______________________ 13
6.0 UNPACKING ________________________ 13
7.0 MOBILIZATION _____________________ 14
CONDITIONS _______________________ 14
8.1 Working area __________________________14
8.2 Lighting _______________________________15
9.0 MACHINE ASSEMBLY ______________ 15
9.1 Anchoring system _____________________15
9.2 Assembly procedures _________________16
9.2.1 Fitting the chuck on the flange ____16
9.2.2 Fitting and removal of the
pneumatic chuck on the flange ____16
9.2.3 Monitor fitting _____________________18
9.2.4 Fitting of external data gauge
(standard on some models) ________19
9.2.5 Fitting the protection guard _______20
9.2.6 Protection guard assembly with
vice (standard on some models) ___21
9.2.7 Protection guard assembly with
laser device "12 o'clock" (optional) _21
9.2.8 Protection guard assembly with
o'clock" (optional) __________________22
9.2.9 Check correct operation of laser
device "12 o'clock" (optional) _______22
9.2.10 Fitting of ultrasound Run-out (op-
tional) ______________________________23
9.2.11 Fitting of ultrasound Run-out
with support (optional) ____________24
9.2.12 Installation of printer kit
(optional) __________________________25
10.0 ELECTRICAL CONNECTIONS _______ 38
10.1 Electrical checks ______________________38
11.0 AIR CONNECTION _________________ 39
CHUCK _____________________________ 39
12.1 Wheel assembly _______________________39
12.2 Wheel assembly _______________________41
12.3 Adjustment of ultrasound sensor
support (standard on some models) ___42
12.4 Correct positioning of ultrasound
Run-out detection device (optional) ____43
13.0 DISPLAY WITH KEYBOARD ________ 44
14.0 WHEEL BALANCING _______________ 44
14.1 Switching the machine on and off _____44
14.2 Balancing programs setting ___________45
14.2.1 Programs rapid setting and
distance-diameter caliper arm _____46
14.2.2 Programs setting through
screen page ________________________49
14.3 Indicative display of points where to
detect measures/to fit weight __________50
14.3.1 Weights positioning ________________51
14.4 Displaying the active/modifiable field _51
14.5 Wheel balancing screen page
description ____________________________52
14.5.1 Balancing mode ____________________54
14.6 Use of machines with disabled
automatic data gauge _________________57
14.6.1 Manual setting of wheel
dimensions ________________________57
14.7 Standard balancing programs ________58
14.7.1 Static ______________________________58
14.7.2 Static-1 ____________________________58
14.7.3 Static-2 ____________________________58
14.7.4 Dynamic ___________________________58
14.7.5 ALU-S ______________________________59
14.7.6 ALU-S1 _____________________________59
14.7.7 ALU-S2 _____________________________59
14.7.8 ALU-1 ______________________________59
14.7.9 ALU-2 ______________________________60
14.7.10 ALU-3 _____________________________60
14.7.11 ALU-4 _____________________________60
14.8 Optional balancing programs _________61
14.8.1 ECO-WEIGHT mode (standard on
some models) ______________________61
14.8.2 SPLIT mode ________________________63
14.8.3 Weights hidden behind spokes
mode _______________________________65
14.8.4 Matching mode _____________________66
G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA
RAVAGLIOLI S.p.A.
1297-M058-00