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Ransburg DR-1, Руководство по обслуживанию

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CONTENTS

SAFETY:  

4-8

  Safety Precautions  .................................................................................................................................................... 4

  Hazards / Safegaurds  ................................................................................................................................................ 5

INTRODUCTION:  

9-10

 Features 

 .................................................................................................................................................................... 9

  Specifications  ............................................................................................................................................................ 9

  DR-1 Flow vs. Signal Pressure ................................................................................................................................ 10

OPERATION:  

11

 Operation 

 ..................................................................................................................................................................11

MAINTENANCE:  

12-17

  Tools Required  ........................................................................................................................................................ 12

  Preliminary Procedures  ........................................................................................................................................... 12

  Disassembly Procedures  ......................................................................................................................................... 12

  Regulator Cross-Sectional View  .............................................................................................................................. 13

  Assembly Procedures  ............................................................................................................................................. 14

  Test Procedures  ...................................................................................................................................................... 15

  Preventive Maintenance  .......................................................................................................................................... 15

  Troubleshooting Guide ............................................................................................................................................. 16

PARTS IDENTIFICATION:  

18-20

  Regulator Cross-Sectional View  .............................................................................................................................. 18

  DR-1 Fluid Regulator Parts List ................................................................................................................................ 19

  Recommended Spare Parts  .................................................................................................................................... 20

  Service Kits  ............................................................................................................................................................. 20

MANUAL CHANGE SUMMARY:  

21

  Manual Changes  ..................................................................................................................................................... 21

LN-9223-00-R12  (04/2018)

3 / 22

www.carlisleft.com

CONTENTS

EN

Содержание DR-1

Страница 1: ...nt carefully read SAFETY PRECAUTIONS starting on page 4 and all instructions in this manual Keep this Service Manual for future reference Model 74151 DR 1 Fluid Regulator LN 9223 00 R12 04 2018 1 22 w...

Страница 2: ...changed from revision LN 9223 00 11 to revision LN 9233 00 R12 Reasons for this change are noted under Manual Change Summary inside the back cover of this manual LN 9223 00 R12 04 2018 2 22 www carlis...

Страница 3: ...ry Procedures 12 Disassembly Procedures 12 Regulator Cross Sectional View 13 Assembly Procedures 14 Test Procedures 15 Preventive Maintenance 15 Troubleshooting Guide 16 PARTS IDENTIFICATION 18 20 Reg...

Страница 4: ...dappropriateRansburg equipment manuals to reconcile such differences Careful study and continued use of this manual will provide a betterunderstandingoftheequipmentandprocess resulting in more efficie...

Страница 5: ...nce Spray booth ventilation must be kept at the rates required by NFPA 33 OSHA country and local codes In addition ventilation must be maintained during cleaning operations using flammable or combusti...

Страница 6: ...t inadvertent arcing that is capable of causing fire or explosion is lost if the current overload sensitivity is not properly set Frequent power supply shutdown indicates a problem in the system which...

Страница 7: ...t be wearing or carrying any ungrounded metal objects When using an electrostatic handgun operators must assure contact with the handle of the applicator via conductive gloves or gloves with the palm...

Страница 8: ...e is contact with the skin Follow the requirements of the Safety Data Sheet supplied by coating material manufacturer Adequate exhaust must be provided to keep the air free of accumulations of toxic m...

Страница 9: ...ameter W Fittings 3 3 8 inch 86mm Air Pressures Variable by Control Manual or Automatic 100 psi 7 bar max Fluid Input 300 psi 20 7 bar max 10 psi minimum above output pressure Fluid Output Variable by...

Страница 10: ...0 600 400 200 0 FLOW CC MIN DR 1 Flow vs Signal Pressure 200 100 9 12 15 21 26 32 37 42 48 54 59 65 70 75 81 SIGNAL PRESSURE PSI Viscosity 40 sec Zahn 2 15ft 1 4 I D tubing 093 orfice Viscosity 25 sec...

Страница 11: ...s a lower more precise flow response curve Fluid output as a result is less likely to be affected by pilot signal errors An increase in the ratio i e from 1 2 to 1 4 provides a lower slope in the flow...

Страница 12: ...parts it may be necessary to use a small screwdriver Care should be taken to NOT damage the components Damage of these parts may cause leakage 2 Remove Item 1 cap Item 9 upper diaphragm Item 2 spacer...

Страница 13: ...Figure 1 Regulator Cross Sectional View 14 2 18 8 7 6 10 1 16 9 5 4 15 17 3 10 10 11 13 12 LN 9223 00 R12 04 2018 13 22 www carlisleft com MAINTENANCE EN...

Страница 14: ...nto Item 3 lower housing withtheballendagainstItem11 regulating seat 10 Place Item 10 o ring on Item 13 retaining plug 11 Place Item 12 spring into Item 3 lower housing over Item 11 regulating needle...

Страница 15: ...fore installation 6 month intervals 4 Gradually increase air pressure on either of the air lines and visually observe a gradual increase in fluid flow If regulator does not perform satisfactorily insp...

Страница 16: ...ured Item 14 center diaphragm Incorrect regulator ratio Fluid supply pressure to low Air pilot to low Flush clean Remove and clean or replace Check air pilot signal Rebuild regulator Rebuild regulator...

Страница 17: ...ragm Ruptured Item 14 center diaphragm Inconsistent air pilot Inconsistent fluid supply pressure Incorrect regulator ratio Fluid supply pressure too high Rebuild regulator Rebuild regulator Rebuild re...

Страница 18: ...PARTS IDENTIFICATION Figure 2 Regulator Cross Sectional View 14 2 18 8 7 6 10 1 16 9 5 4 15 17 3 10 10 11 13 12 LN 9223 00 R12 04 2018 18 22 www carlisleft com PARTS IDENTIFICATION EN...

Страница 19: ...1 2 75374 01 Ratio 1 3 75374 06 Ratio 1 4 75374 02 Ratio 1 6 75374 03 Ratio 1 8 74155 00 Ratio 1 10 74155 01 6 Diaphragm Retainer Lower 74156 00 1 7 Diaphragm Retainer Center 74231 00 1 8 Diaphragm L...

Страница 20: ...16 Screw Pan Head 74183 20C 1 17 Gasket 72135 00 2 18 Bleed Spacer 74232 00 1 20 Paint Fitting not included For Select Options Below 3 16 OD Tubing 70589 04 1 4 OD Tubing 70589 05 3 8 OD Tubing 70589...

Страница 21: ...RY No Change Description LN 9223 00 R12 Replaces LN 9223 00 11 with the folowing changes 1 Change to new format design All Pages 2 New Image Cover Page s LN 9223 00 R12 04 2018 21 22 www carlisleft co...

Страница 22: ...chnologies is a global leader in innovative finishing technologies Carlisle Fluid Technologies reserves the right to modify equipment specifications without prior notice DeVilbiss Ransburg MS BGK and...

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