Ransburg DR-1 Скачать руководство пользователя страница 14

ASSEMBLY PROCEDURES

(Refer to Figure 1)

1.  Inspect Item 11 (regulating needle and seat) for 

damage. If either of these items are damaged or the 

mating surfaces are scratched, both items should be 

replaced as a matching set.

2.  Discard the following items and replace them with the 

new item from the 73913-00 or 73913-01 repair kit: 

 

Item 16  Screw

 

Item 10  O-Ring

 

Item 9  Upper Diaphragm

 

Item 14  Center Diaphragm

 

Item 8  Lower Diaphragm

3.  Place Item 10 (o-ring) in the slot on Item 6 (lower 

diaphragm retainer).

4.  Place Item 8 (lower diaphragm) on Item 6 (lower 

diaphragm retainer) with the side of the diaphragm 

contacting the retainers (o-ring side).

5.  Stack the following parts on Item 8 (lower diaphragm), 

in the following order:

Item 7 (Center Diaphragm Retainer)

Item 18 (Bleed Spacer)

Item 14 (Center Diaphragm)

Item 5 (Upper Diaphragm Retainer)

Item 16 (Screw)

6.  Ensure that clearance holes in Items 8 and 14 

(diaphragms) and Item 17 (bleed spacer) are aligned 

properly and tighten Item 16 (screw).  Use adhesive 222 

on screw threads.  Set the diaphragm assembly aside.

7.  Place Item 3 (lower housing) on table with bottom 

threaded opening facing "UP".

8.  Insert Item 10 (o-ring) onto Item 11 (regulating seat) and 

then insert the assembly into Item 3 (lower housing).  

The beveled side of the regulating seat must be "UP".

9.  Place Item 11 (regulating needle) into Item 3 (lower 

housing) with the ball end against Item 11 (regulating 

seat).

10.  Place Item 10 (o-ring) on Item 13 (retaining plug).

11.  Place Item 12 (spring) into Item 3 (lower housing) 

over Item 11 (regulating needle) and thread Item 13 

(retaining plug) into Item 3 (lower housing).  Tighten 

Item 13 (retaining plug) to 25-30 lbs•ft, ensuring that 

Item 11 (regulating needle) and Item 12 (spring) remain 

in the center of Item 3 (lower housing).

12.  Place Item 3 (lower housing) on table with bowl facing 

"UP"  and  place  diaphragm  assembly  (from  step  4) 

into bowl of Item 3 (lower housing), with pin of Item 6 

(lower diaphragm retainer) facing "DOWN".  Rotate the 

diaphragm assembly so that the slot on Item 6 (lower 

retainer) is 180

o

 to the outlet port of Item 3 (lower 

housing) for cleaner flushing of the regulator assembly.

NOTE

CAUTION

!

CAUTION

!

 

†

DO NOT 

scratch the coating.

 

†

Apply a small amount of non-silicone lubricant to 

Item 10 (o-ring) prior to assembly.

 

†

Verify regulator seat and needle have matching 

serial numbers.

13.  Place Item 2 (spacer ring) on the top of Item 14 (center 

diaphragm) with largest opening facing "DOWN".  Rotate 

Item 2 (spacer ring), without rotating the diaphragm 

assembly, so that the air pilot port of Item 2 (spacer 

ring) is 45

o

 to the outlet port of Item 3 (lower housing) 

and all the clearance holes are aligned (see Figure 1).

14.  Place Item 9 (upper diaphragm) on Item 2 (spacer ring) 

and align holes.

15.  Place Item 1 (cap) on Item 9 (upper diaphragm).  Align 

holes and insert Item 4 (8 screws).

LN-9223-00-R12  (04/2018)

14 / 22

www.carlisleft.com

MAINTENANCE

EN

Содержание DR-1

Страница 1: ...nt carefully read SAFETY PRECAUTIONS starting on page 4 and all instructions in this manual Keep this Service Manual for future reference Model 74151 DR 1 Fluid Regulator LN 9223 00 R12 04 2018 1 22 w...

Страница 2: ...changed from revision LN 9223 00 11 to revision LN 9233 00 R12 Reasons for this change are noted under Manual Change Summary inside the back cover of this manual LN 9223 00 R12 04 2018 2 22 www carlis...

Страница 3: ...ry Procedures 12 Disassembly Procedures 12 Regulator Cross Sectional View 13 Assembly Procedures 14 Test Procedures 15 Preventive Maintenance 15 Troubleshooting Guide 16 PARTS IDENTIFICATION 18 20 Reg...

Страница 4: ...dappropriateRansburg equipment manuals to reconcile such differences Careful study and continued use of this manual will provide a betterunderstandingoftheequipmentandprocess resulting in more efficie...

Страница 5: ...nce Spray booth ventilation must be kept at the rates required by NFPA 33 OSHA country and local codes In addition ventilation must be maintained during cleaning operations using flammable or combusti...

Страница 6: ...t inadvertent arcing that is capable of causing fire or explosion is lost if the current overload sensitivity is not properly set Frequent power supply shutdown indicates a problem in the system which...

Страница 7: ...t be wearing or carrying any ungrounded metal objects When using an electrostatic handgun operators must assure contact with the handle of the applicator via conductive gloves or gloves with the palm...

Страница 8: ...e is contact with the skin Follow the requirements of the Safety Data Sheet supplied by coating material manufacturer Adequate exhaust must be provided to keep the air free of accumulations of toxic m...

Страница 9: ...ameter W Fittings 3 3 8 inch 86mm Air Pressures Variable by Control Manual or Automatic 100 psi 7 bar max Fluid Input 300 psi 20 7 bar max 10 psi minimum above output pressure Fluid Output Variable by...

Страница 10: ...0 600 400 200 0 FLOW CC MIN DR 1 Flow vs Signal Pressure 200 100 9 12 15 21 26 32 37 42 48 54 59 65 70 75 81 SIGNAL PRESSURE PSI Viscosity 40 sec Zahn 2 15ft 1 4 I D tubing 093 orfice Viscosity 25 sec...

Страница 11: ...s a lower more precise flow response curve Fluid output as a result is less likely to be affected by pilot signal errors An increase in the ratio i e from 1 2 to 1 4 provides a lower slope in the flow...

Страница 12: ...parts it may be necessary to use a small screwdriver Care should be taken to NOT damage the components Damage of these parts may cause leakage 2 Remove Item 1 cap Item 9 upper diaphragm Item 2 spacer...

Страница 13: ...Figure 1 Regulator Cross Sectional View 14 2 18 8 7 6 10 1 16 9 5 4 15 17 3 10 10 11 13 12 LN 9223 00 R12 04 2018 13 22 www carlisleft com MAINTENANCE EN...

Страница 14: ...nto Item 3 lower housing withtheballendagainstItem11 regulating seat 10 Place Item 10 o ring on Item 13 retaining plug 11 Place Item 12 spring into Item 3 lower housing over Item 11 regulating needle...

Страница 15: ...fore installation 6 month intervals 4 Gradually increase air pressure on either of the air lines and visually observe a gradual increase in fluid flow If regulator does not perform satisfactorily insp...

Страница 16: ...ured Item 14 center diaphragm Incorrect regulator ratio Fluid supply pressure to low Air pilot to low Flush clean Remove and clean or replace Check air pilot signal Rebuild regulator Rebuild regulator...

Страница 17: ...ragm Ruptured Item 14 center diaphragm Inconsistent air pilot Inconsistent fluid supply pressure Incorrect regulator ratio Fluid supply pressure too high Rebuild regulator Rebuild regulator Rebuild re...

Страница 18: ...PARTS IDENTIFICATION Figure 2 Regulator Cross Sectional View 14 2 18 8 7 6 10 1 16 9 5 4 15 17 3 10 10 11 13 12 LN 9223 00 R12 04 2018 18 22 www carlisleft com PARTS IDENTIFICATION EN...

Страница 19: ...1 2 75374 01 Ratio 1 3 75374 06 Ratio 1 4 75374 02 Ratio 1 6 75374 03 Ratio 1 8 74155 00 Ratio 1 10 74155 01 6 Diaphragm Retainer Lower 74156 00 1 7 Diaphragm Retainer Center 74231 00 1 8 Diaphragm L...

Страница 20: ...16 Screw Pan Head 74183 20C 1 17 Gasket 72135 00 2 18 Bleed Spacer 74232 00 1 20 Paint Fitting not included For Select Options Below 3 16 OD Tubing 70589 04 1 4 OD Tubing 70589 05 3 8 OD Tubing 70589...

Страница 21: ...RY No Change Description LN 9223 00 R12 Replaces LN 9223 00 11 with the folowing changes 1 Change to new format design All Pages 2 New Image Cover Page s LN 9223 00 R12 04 2018 21 22 www carlisleft co...

Страница 22: ...chnologies is a global leader in innovative finishing technologies Carlisle Fluid Technologies reserves the right to modify equipment specifications without prior notice DeVilbiss Ransburg MS BGK and...

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