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DR-1 Plastic Fluid Regulator - Safety

3

AREA

Tells where hazards 
may occur.

HAZARD

Tells what the hazard is.

SAFEGUARDS

Tells how to avoid the hazard.

Electrical

Equipment

High voltage equipment is utilized.  

Arcing  in  areas  of  flammable  or 

combustible  materials  may  occur.  

Personnel  are  exposed  to  high 

voltage  during  operation  and 

maintenance.

Protection against inadvertent arc-

ing that may cause a fire or explosion 

is lost if safety circuits are disabled 

during operation.

Frequent power supply shut-down 

indicates a problem in the system 

which requires correction.

An electrical arc can ignite coating 

materials and cause a fire or explo-

sion.

The  power  supply,  optional  remove  control  cabinet, 

and  all  other  electrical  equipment  must  be  located 

outside Class I or II, Division 1 and 2 hazardous areas.  

Refer to NFPA-33.

Turn  the  power  supply  OFF  before  working  on  the 

equipment.

Test  only  in  areas  free  of  flammable  or  combustible 

material.

Testing may require high voltage to be on, but only as 

instructed.

Production should never be done with the safety cir-

cuits disabled.

Before turning the high voltage on, make sure no objects 

are within the sparking distance.

Explosion Hazard /

Incompatible 

Materials

Halogenated  hydrocarbon solvents 

for  example:  methylene  chloride 

and  1,1,1,-Trichloroethane  are  not 

chemically  compatible  with  the 

aluminum  that  might  be  used  in 

many  system  components.    The 

chemical reaction caused by these 

solvents  reacting  with  aluminum 

can become violent and lead to an 

equipment explosion.

Aluminum  is  widely  used  in  other  spray  application 

equipment - such as material pumps, regulators, trig-

gering valves, etc.  Halogenated hydrocarbon solvents 

must never be used with aluminum equipment during 

spraying, flushing, or cleaning.  Read the label or data 

sheet for the material you intend to spray.  If in doubt as 

to whether or not a coating or cleaning material is com-

patible, contact your material supplier.  Any other type 

of solvent may be used with aluminum equipment.

Improper operation or maintenance 

may create a hazard.

Personnel must be properly trained 

in the use of this equipment.

Personnel must be given training in accordance with 

the requirements of NFPA-33.

Instructions and safety precautions must be read and 

understood prior to using this equipment.

Comply with appropriate local, state, and national codes 

governing ventilation, fire protection, operation main-

tenance, and housekeeping.  Reference OSHA, NFPA-33, 

and your insurance company requirements.

General Use and 

Maintenance

LN-9228-00.3

Содержание DR-1 75902

Страница 1: ...y 2013 MODEL 75902 IMPORTANT Before using this equipment carefully read SAFETY PRECAUTIONS starting on page 1 and all instructions in this manual Keep this Service Bulletin for future reference DR 1TM...

Страница 2: ...NOTE This manual has been changed from revision LN 9228 00 2 to revision LN 9228 00 3 Reasons for this change are noted under Manual Change Summary inside the back cover of this manual...

Страница 3: ...S REGULATOR EXPLODED VIEW ASSEMBLY PROCEDURES FITTING ALIGNMENT TEST PROCEDURES PREVENTIVE MAINTENANCE TROUBLESHOOTING GUIDE 1 4 5 6 7 8 9 14 1 2 4 5 5 6 7 9 9 9 10 11 12 12 12 13 DR 1 Plastic Fluid R...

Страница 4: ...pare this manual with your system installation drawings and appropriate Ransburg equipment manuals to reconcile such differences Careful study and continued use of this manual will provideabetterunder...

Страница 5: ...ing solvents for cleaning Those used for equipment flushing should have flash points equal to or higher than those of the coating material Those used for general cleaning must have flash points above...

Страница 6: ...king distance Explosion Hazard Incompatible Materials Halogenated hydrocarbonsolvents for example methylene chloride and 1 1 1 Trichloroethane are not chemically compatible with the aluminum that migh...

Страница 7: ...st be provided to keep the air free of accumulations of toxic materials Use a mask or respirator whenever there is a chance of inhaling sprayed materials The mask must be compatible with the material...

Страница 8: ...ule Fluid Out 1 8 inch NPT Volume of Paint Held Within Regulator 5 cc Mechanical Height w fittings Model B 3 inches Diameter 3 3 4 inches w fittings Environmental Physical features Two independently c...

Страница 9: ...ion 6 DR 1 FLOW VS SIGNAL PRESSURE Viscosity 40 sec Zahn 2 15ft 1 4 I D tubing 093 orifice HIGH FLOW 1 2 1 1 1 3 1 4 1 6 1 8 1 10 Viscosity 25 sec Zahn 2 15ft 1 4 I D tubing 093 orifice HIGH FLOW 1 2...

Страница 10: ...ecessitatetheuseofbothranges If color change time is not a factor or if material vis cosity remains relatively constant either port may be used depending on flow rate requirements All regulators regar...

Страница 11: ...DR 1 Plastic Fluid Regulator Maintenance 8 NOTES LN 9228 00 3...

Страница 12: ...aken to NOT damage the plastic components Damage of these parts may cause leakage C A U T I O N Unless replacing the cap or spacer ring it is NOT necessary to remove the air fittings The regulating ne...

Страница 13: ...DR 1 Plastic Fluid Regulator Maintenance 10 Figure 1 Regulator Exploded View LN 9228 00 3...

Страница 14: ...13 retaining plug ensuring that needle spring remains in the center of the lower housing 10 Place lower housing on table with bowl fac ing UP and place diaphragm assembly from step 4 with pin facing...

Страница 15: ...lly checking for leaks Tighten Item 4 screws if leakage occurs 3 Set air regulator to zero Gradually increase fluid pressure to 80 psi visually checking for leakage Clean or replace Item 11 needle and...

Страница 16: ...en ter diaphragm 1 Incorrect regulator ratio used 2 Diaphragm stretched from excessive air pres sure 3 Ruptured Item 9 upper diaphragm 4 Inconsistent air pilot sup ply 5 Low inlet fluid pressure 1 Flu...

Страница 17: ...DR 1 Plastic Fluid Regulator Maintenance 14 NOTES LN 9228 00 3...

Страница 18: ...PARTS IDENTIFICATION 15 DR 1 Plastic Fluid Regulator Parts Identification Figure 3 Regulator Cross Sectional View LN 9228 00 3...

Страница 19: ...06 Ratio 1 6 1 75880 08 Ratio 1 8 1 75880 10 Ratio 1 10 1 3 75879 Lower Housing 1 4 LSFA0015 00 Screw Slotted 8 Select Options Below Upper Diaphragm Retainer For 5 74155 00 Ratio 1 1 1 75374 01 Ratio...

Страница 20: ...defective There is no other express warranty implied warran ties including those of mer chantability and fitness for a particular purpose are limited to one year from purchase and to the extent permit...

Страница 21: ...MANUAL CHANGE SUMMARY This manual was published to replace Service Manual LN 9228 00 2 DR 1 Plastic Fluid Regulator to make the following changes 1 Change logo...

Страница 22: ...ngola Indiana 46703 9100 Telephone 260 665 8800 Fax 260 665 8516 Technical Service Assistance Automotive Assembly and Tier I Telephone 800 626 3565 Fax 419 470 2040 Industrial Systems Telephone 800 23...

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