background image

 

Illustration 6 

 

Illustration 7 

 

Illustration 8 

S

TEERING 

K

NUCKLE

,

 

S

HOCK 

&

 

L

OWER 

C

ONTROL 

A

RM 

R

EMOVAL

 

1) 

 

  Refer  to  Illustration  7.Separate  the  ABS  wire  from 

brake  hose  (1).  Remove  plastic  clips  holding  ABS  wire  to 
bracket  (2)  and  frame  (2).  Remove  plastic  clips  holding 
vacuum hose to bracket (3) and frame (3). Remove vacuum 
hose  from  hub  (4).  Remove  screws  holding  bracket  to 
frame,  and  lines  to  knuckle  (5).  Remove  brake  line  from 
plastic clip at frame (6). 

2) 

 

  Remove  the  brake  caliper  anchor  bolts.  See 

Illustration  8.  Remove  the  brake  caliper  and  its  mounting 
bracket  as  an  assembly.  Hang  the  caliper  assembly  with 
wire or a tie wrap. 

 WARNING: Do not allow the caliper to hang by the brake hose. You 

could  damage  the  hose,  without  this  damage  being  visible  to  you, 
resulting in sudden and unexpected brake failure and an accident. 

3) 

 

 Label the brake rotor left or right. Remove the brake 

rotor. 

4) 

 

  Remove  the  dust  shield.  Disconnect  the  ABS  sensor 

from the wheel hub. See Illustration 8. 

5) 

 

 Remove the axle cap using a small chisel and hammer 

to pry off. Remove axle nut. See Illustration 8. 

6) 

 

  Mark  position  of  alignment  cams  (if  equipped)  and 

loosen all four lower control arm pivot bolts. 

7) 

 

  Remove  the  nut  from  the  outer  tie  rod  stud.  Using 

Ford Service tool #204-592 separate tie rod end stud from 
knuckle.  Loosely  re-install  to  keep  steering  knuckle  from 
turning. See Illustration 1. 

  WARNING:  Do  not  hammer  the ball  studs  to  separate  them  from 

components.  You  could damage  the  ball  studs,  without  this damage 
being visible to you, resulting in sudden and unexpected failure of the 
ball studs and an accident. 

8) 

 

  Loosen  the  nuts  at  the  upper  and  lower  ball  joints. 

Using Ford Service tool #204-592 separate ball joints from 
knuckle. 

9) 

 

 Remove the upper and lower ball joint nuts. Carefully 

remove  the  steering  knuckle.  Cover  the  exposed  hub  to 
prevent contamination. 

10) 

 

  Loosen  the  three  shock  absorber  upper  mount  to 

frame nuts. See Illustration 9 

11) 

 

  Remove  the  shock  absorber  lower  mounting  nuts 

and swing lower control arm down off the shock studs. 

12) 

 

  Remove  the  three  shock absorber  upper  mount  to 

frame  nuts.  Remove  the  shock  absorber  and  spring 
assembly. 

13) 

 

 Remove the lower control arm pivot bolts. Remove 

the lower control arm. See Illustration 9. 

  

Illustration 9 

 

 

ABS Wire 

Upper Mount  

Lower 

Brake Hose 

Vacuum Hose 

(1) 

(2) 

(3) 

(4) 

(5) 

(5) 

(6) 

Содержание RS66505B

Страница 1: ...the instructions provided in this manual and keep it in a safe place for future reference If you have any doubt whatsoever regarding the installationor maintenance ofyour Rancho suspension system plea...

Страница 2: ...and horse play are careless acts that can result in an error in installation and or serious injury 7 Install only tires approved by the United States Department of Transportation DOT approved Make sur...

Страница 3: ...ber or urethane bushings should be tightened with the vehicle at normal ride height unless otherwise specified This will prevent premature failure of the bushing and maintain ride comfort M Some of th...

Страница 4: ...y Jack Stands Wheel Chocks wooden blocks Hydraulic Floor Jack File Hammer Wire Brush to clean bracket mounting surfaces Black Enamel Paint Silicone Spray Lubricant Tape Measure Safety Glasses Wear saf...

Страница 5: ...Assy Spacer Hardware 1 RS77035 HHCS M12 1 75X70MM 4 RS7915 Washer M12 4 15 RS740017 U Bolt 9 16 18 X 3 16 X 12 4 ITEM PART DESCRIPTION QTY 16 RS15104 Winged Spacer Block 2 RS860837 Sub Assy Hdwr Box...

Страница 6: ...remove the front splash shields and or skid plates Remove splash shield brackets from side of frame rails See Illustration 4 and Illustration 5 4 Hold the hex stud and remove the nut attaching the sw...

Страница 7: ...llustration 8 6 Mark position of alignment cams if equipped and loosen all four lower control arm pivot bolts 7 Remove the nut from the outer tie rod stud Using Ford Service tool 204 592 separate tie...

Страница 8: ...th a floor jack Illustration 12 7 Loosen all three differential mounting bolts See Illustration 12 Note A plastic shield covering the steering rack may need to be removed to access bolt This shield is...

Страница 9: ...iver side crossmember bracket Connect the lines on the top of the bracket providing a minimum of 6 clearance See Illustration 16 Illustration 16 4 Using a die grinder and Sawzall follow the line and c...

Страница 10: ...e all differential mounting hardware to 85 ft lbs six bolts 13 Attach the lower control arm to the subframe with the cam bolts and hardware from kit RS860838 Insert front alignment cam bolts from fron...

Страница 11: ...See Illustration 23 3 Remove the upper shock rod mounting nut Slide the shock absorber out of the spring assembly 4 Insert new shock absorber into spring assembly Use index marks to align shock with t...

Страница 12: ...S176754 with the original bolts Tighten the bolts to 129 ft lbs 3 Align vacuum port upward and attach the integrated wheel end to the knuckle with the original hardware Tighten the bolts to 11 ft lbs...

Страница 13: ...end 2 Attach the dust shield with the original hardware Tighten the bolts to 12 ft lbs 3 Install the right brake rotor on the passenger side wheel hub 4 Install the brake caliper over the rotor Attach...

Страница 14: ...ompletely left then right Verify adequate tire wheel and ABS brake and vacuum line clearance and length Illustration 31 6 Lower vehicle to ground Tighten the lug nuts to 150 ft lbs 7 Align the cam bol...

Страница 15: ...LOCK INSTALLATION RS66505B 4 Box 4 of 4 Riser Blocks RS15104 U Bolts RS740017 Hardware from Sub Assy RS860152 1 Support the rear axle assembly with a floor jack 2 Remove both rear shock absorbers Do n...

Страница 16: ...rop Bracket RS176748 Hardware from Sub Assy RS860787 1 Attach rear brake hose drop bracket RS176314 to the frame with the original bolt Tighten the bolt to 12 ft lbs See Illustration 36 Illustration 3...

Страница 17: ...nt wheels completely left then right Verify adequate tire wheel and brake hose clearance Inspect steering and suspension for tightness and proper operation 2 With the suspension at maximum extension f...

Страница 18: ...Bracket 12 ft lbs Sway Bar Drop Bracket RS176746B 35 ft lbs Sway Bar End Link 59 ft lbs Wheel Lug Nuts 150 ft lbs Rear Components Brake Hose Drop Bracket RS176314 12 ft lbs Parking Brake Cable Drop B...

Страница 19: ...19 Rancho Technical Department 1 734 384 7804...

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