background image

 

10 

7) 

 

 With the help of an assistant, carefully raise the front 

differential  assembly  up  into  the  newly  installed  drop 
brackets.  Loosely  attach  the  differential  assembly  to  the 
brackets  with  the  hardware  from  kit  RS860783.  Use  the 
shorter 80MM bolt on the driver side. 

8) 

 

  With  the  help  of  an  assistant,  raise  subframe 

RS176880B  into  the  lower  control  arm  frame  brackets. 
Attach  sub  frame  to  the  lower  control  arm  brackets  with 
original hardware. 

9) 

 

 Loosely attach aft differential bracket RS176883B to 

the aft frame mount with OE hardware. See Illustration 20 
and Illustration 21. 

10) 

 

  Lift  up  on  rear  of  differential  and  loosely  attach 

differential  to  subframe  and  aft  differential  bracket  with 
hardware  from  kit  RS860783.  See  Illustration  20  and 
Illustration 21. 

CAUTION: With sub frame in place, verify that the differential 
aft mount does not contact the modified frame bracket. There 
must  be  a  minimum  of  ¼”  clearance  between  frame  and 
differential. Contact may cause vibration. See Illustration 20 
and Illustration 21. 

11) 

 

 Push up on subframe and torque subframe to frame 

bolts to 258 ft. lbs. 

12) 

 

  Torque  all differential mounting hardware  to  85  ft. 

lbs. (six bolts). 

13) 

 

 Attach the lower control arm to the subframe with 

the cam bolts and hardware from kit RS860838. Insert front 
alignment cam bolts from front to rear, and rear cam bolts 
rear to front. Align cams straight up or down. 

14) 

 

  Install  hex  cam  and  washer  on  each  cam  bolt, 

aligning cam the same as the cam bolt. Apply grease or anti-
seize (not included) to the threads of cam bolts and install 
nut. Hold head of cam bolt and tighten nut against hex cam 
and  washer.  Control  arm  should  remain  loose  enough  to 
rotate in subframe  

CAUTION:  Do  not  get  grease  or  anti-seize  on  cam  or  sub-
frame where cam seats. 

NOTES: Do  not torque the lower control arm bolts until the 
vehicle is at normal ride height. 

F

RONT 

D

RIVESHAFT 

S

PACER 

I

NSTALLATION

 

Box RS66505B-4 (Box 4 of 4) 

Driveshaft Spacer RS176586 

Hardware from Sub Assy RS860785 

1) 

 

  Align  index  marks  on  front  driveshaft,  insert  spacer 

RS176586  between  driveshaft  and  pinion  flange.  Secure 
together  with  OE  torque  plates  and  12  point  10mm 
hardware from kit RS860785. Tighten bolts to 41 ft. lbs. See 
Illustration  22. 

Use  of  blue  thread  lock  is  recommended 

but not included.

 

 

Illustration 19 

 

Illustration 20 

 

Illustration 21 

Min ¼” Clearance 

RS176883B  

RS176880B  

Min ¼” Clearance 

RS176883B  

FRONT 

RS176882B 

FRONT 

RS176881B 

Содержание RS66505B

Страница 1: ...the instructions provided in this manual and keep it in a safe place for future reference If you have any doubt whatsoever regarding the installationor maintenance ofyour Rancho suspension system plea...

Страница 2: ...and horse play are careless acts that can result in an error in installation and or serious injury 7 Install only tires approved by the United States Department of Transportation DOT approved Make sur...

Страница 3: ...ber or urethane bushings should be tightened with the vehicle at normal ride height unless otherwise specified This will prevent premature failure of the bushing and maintain ride comfort M Some of th...

Страница 4: ...y Jack Stands Wheel Chocks wooden blocks Hydraulic Floor Jack File Hammer Wire Brush to clean bracket mounting surfaces Black Enamel Paint Silicone Spray Lubricant Tape Measure Safety Glasses Wear saf...

Страница 5: ...Assy Spacer Hardware 1 RS77035 HHCS M12 1 75X70MM 4 RS7915 Washer M12 4 15 RS740017 U Bolt 9 16 18 X 3 16 X 12 4 ITEM PART DESCRIPTION QTY 16 RS15104 Winged Spacer Block 2 RS860837 Sub Assy Hdwr Box...

Страница 6: ...remove the front splash shields and or skid plates Remove splash shield brackets from side of frame rails See Illustration 4 and Illustration 5 4 Hold the hex stud and remove the nut attaching the sw...

Страница 7: ...llustration 8 6 Mark position of alignment cams if equipped and loosen all four lower control arm pivot bolts 7 Remove the nut from the outer tie rod stud Using Ford Service tool 204 592 separate tie...

Страница 8: ...th a floor jack Illustration 12 7 Loosen all three differential mounting bolts See Illustration 12 Note A plastic shield covering the steering rack may need to be removed to access bolt This shield is...

Страница 9: ...iver side crossmember bracket Connect the lines on the top of the bracket providing a minimum of 6 clearance See Illustration 16 Illustration 16 4 Using a die grinder and Sawzall follow the line and c...

Страница 10: ...e all differential mounting hardware to 85 ft lbs six bolts 13 Attach the lower control arm to the subframe with the cam bolts and hardware from kit RS860838 Insert front alignment cam bolts from fron...

Страница 11: ...See Illustration 23 3 Remove the upper shock rod mounting nut Slide the shock absorber out of the spring assembly 4 Insert new shock absorber into spring assembly Use index marks to align shock with t...

Страница 12: ...S176754 with the original bolts Tighten the bolts to 129 ft lbs 3 Align vacuum port upward and attach the integrated wheel end to the knuckle with the original hardware Tighten the bolts to 11 ft lbs...

Страница 13: ...end 2 Attach the dust shield with the original hardware Tighten the bolts to 12 ft lbs 3 Install the right brake rotor on the passenger side wheel hub 4 Install the brake caliper over the rotor Attach...

Страница 14: ...ompletely left then right Verify adequate tire wheel and ABS brake and vacuum line clearance and length Illustration 31 6 Lower vehicle to ground Tighten the lug nuts to 150 ft lbs 7 Align the cam bol...

Страница 15: ...LOCK INSTALLATION RS66505B 4 Box 4 of 4 Riser Blocks RS15104 U Bolts RS740017 Hardware from Sub Assy RS860152 1 Support the rear axle assembly with a floor jack 2 Remove both rear shock absorbers Do n...

Страница 16: ...rop Bracket RS176748 Hardware from Sub Assy RS860787 1 Attach rear brake hose drop bracket RS176314 to the frame with the original bolt Tighten the bolt to 12 ft lbs See Illustration 36 Illustration 3...

Страница 17: ...nt wheels completely left then right Verify adequate tire wheel and brake hose clearance Inspect steering and suspension for tightness and proper operation 2 With the suspension at maximum extension f...

Страница 18: ...Bracket 12 ft lbs Sway Bar Drop Bracket RS176746B 35 ft lbs Sway Bar End Link 59 ft lbs Wheel Lug Nuts 150 ft lbs Rear Components Brake Hose Drop Bracket RS176314 12 ft lbs Parking Brake Cable Drop B...

Страница 19: ...19 Rancho Technical Department 1 734 384 7804...

Отзывы: