2
WARNING:
READ ALL INSTRUCTIONS THOROUGHLY FROM
START TO FINISH BEFORE BEGINNING INSTALLATION. Failure to
follow the warnings and instructions provided herein can result in an
accident, severe personal injury or death.
PRELIMINARY
This manual presumes that all persons installing this suspension
system have a high level of mechanical training and experience, and
have available to them all necessary tools and safety equipment. This
manual is not and should not be construed as an exhaustive list of all
required safety measures. Personnel should rely primarily on their
training and experience, as well as on their own common sense.
This Manual is to be read as a supplement to, and must not be
construed as a substitute for, the owner’s manual and/or shop
manual that originally accompanied the vehicle. Refer to such use,
operation, maintenance and safety manuals as necessary, and
especially after installation is complete, to insure proper vehicle
operation.
The following terminology has been used in this Manual:
ACCIDENT: Any event which could cause personal injury or death to
anyone installing or using the suspension system, as well
as to passengers and bystanders, or otherwise may result
in property damage.
PRE-INSTALLATION WARNINGS and INSTRUCTIONS
WARNING: Only the following rim/tire sizes may be used with this
suspension system: 295/60R20 tire, 20x9-in 0 offset wheel.
Use of any other rim/tire combination increases the risk of a roll-over
and/or accident, resulting in severe personal injury or death.
WARNING: This suspension system will enhance the off-road
performance of your vehicle. It will handle differently; both on and off-
road, from a factory equipped passenger car or truck. Failure to drive
this vehicle safely may result in serious injury or death to the driver and
passengers. ALWAYS WEAR your seat belts, REDUCE your speed, and
AVOID sharp turns and other abrupt maneuvers
1)
Service and repair tasks require specialized knowledge, training,
tools, and experience. General mechanical aptitude may not be
sufficient to properly install this suspension system. If you have any
doubt whatsoever regarding your ability to properly install the
suspension system, please consult a qualified mechanic.
2)
Your brake lines and fuel lines should remain undisturbed during
and after installation. If you think you need to modify these
components in any way, you are mistaken. You are installing the lift
improperly and will be creating a significant risk of an accident. In case
of any doubt, consult a qualified mechanic.
3)
If any component does not fit properly, something is wrong. You
are installing the lift kit improperly and will be creating a significant
risk of an accident. Never modify any component of the vehicle or
suspension system, except as instructed herein. Do not continue with
installation until you have identified the problem.
4)
Several of the procedures described herein require at least two (2)
persons to safely complete the task. If you have any doubt about your
ability to complete any operation by yourself, always ask for help
from a qualified assistant.
5)
Before starting any operation, confirm that all personal safety
devices and safety equipment are in proper condition and position.
6)
Give your work undivided attention. Looking around, carrying on a
conversation and "horse-play" are careless acts that can result in an
error in installation and/or serious injury.
7)
Install only tires approved by the United States Department of
Transportation (“DOT approved”). Make sure the rim and tire size are
properly matched.
8)
If any components of the vehicle or suspension system are
damaged in any way during installation, immediately replace the
component.
9)
During installation, carefully inspect all parts of the vehicle and
replace anything that is worn or damaged.
10)
Nip points present the risk of the catching, lacerating, crushing
and/or amputating fingers, hands, limbs and other body parts during
operations. Always keep clear. Wear protective gloves.
11)
Oil and hydraulic fluids are poisonous, dangerous to health and
are known to the State of California to cause cancer, birth defects or
other reproductive harm. Do not inhale vapors or swallow. Do not
allow contact with the eyes or skin. Should any oil or fluids be
swallowed or inhaled or come into contact with the eyes,
immediately follow the safety precautions on the label or call a poison
control center immediately. Should any of the oil or fluids contact
your skin, immediately wash thoroughly.
12)
Never install the suspension system if you are under the effects of
alcohol, medications and/or drugs. If you are taking prescription or
over the counter medication, you must consult a medical professional
regarding any side effects of the medication that could hinder your
ability to work safely.
AFTER INSTALLATION WARNINGS AND INSTRUCTIONS
13)
After installation is complete, drive the vehicle slowly in an area
free from heavy traffic for at least three (3) miles. Likewise, before
traveling on any highways or at a high rate of speed, drive the vehicle
for ten (10) miles on side roads at moderate speed. If you hear any
strange noise or feel unusual vibration, if a component of the
suspension system is not operating properly, or if any warning lights
illuminate or buzzers sound, stop the vehicle immediately. Identify
the cause and take any necessary remedial action.
14)
Confirm that all components of the vehicle, including all lights
(headlights, turn signals, brake lights, etc.), linkages (accelerator,
etc.), electrical switches and controls (windshield wipers and
defoggers, etc.), and other warning devices (low tire pressure
monitoring systems) are fully operational.
15)
Your headlights will need to be readjusted before the vehicle is
used on the roads. Consult the vehicle owners’ manual.
16)
The speedometer and odometer will need to be recalibrated after
installation. See your dealer.
17)
Confirm proper rear view and side view while seated in the driver
seat. Install supplemental mirrors as necessary.
18)
Your original low tire pressure monitoring system may be re-
installed in your new wheels. However, if you choose to purchase a
new system, see your dealer to have them properly calibrated. Proper
tire pressure is critical to safe operation of the vehicle.
OPERATION
19)
Because it has been modified, the vehicle will not handle, turn,
accelerate or stop in the same manner as an unmodified vehicle. In
addition, the crash protection systems designed in the vehicle may
operate differently from an unmodified vehicle. For example, turning
and evasive maneuvers must be executed at a slower rate of speed.
Further, there is a greater risk that the vehicle could roll over. These
differences could result in an increased possibility of an accident,
personal injury or death. Learn the vehicle’s operations and handling
characterizes and drive accordantly.