RANCHO RS6501 Скачать руководство пользователя страница 7

Figure 11 

6)

  Repeat  steps  1  through  5  to  assemble  and  install

the other end link. 

7)

 

Install one retaining washer and grommet onto each

new front shock absorber.  Attach shocks to axle brackets. 

Tighten bolts to 23 FT-LBS. 

8)

 

Position  shock  stud  through  upper  mounting  hole.

Install upper shock grommet, retainer and nut.  Tighten to 17 

FT-LBS.  Repeat for other side. 

9)

 Tighten the sway bar lower link bolts to 70 FT-LBS.

10)

 Align the reference marks on the adjustment cams

and lower arm axle brackets.  Tighten nuts to 85 FT-LBS. 

REAR SUSPENSION 

T

RACK 

B

AR 

&

 

C

OIL 

S

PRING 

R

EMOVAL

 

1)

  Chock  front  wheels.    Disconnect  and  remove  the

rear sway bar end links. 

2)

  Disconnect  the  track  bar  from  the  frame  bracket.

See figure 12. 

3)

 Raise the rear of the vehicle and support the frame

with jack stands.  Remove the rear wheels. 

4)

  Separate  the  track  bar  from  the  axle  bracket.

Remove the track Bar.  See Figure 12. 

Figure 12 

5)

 Support the rear axle with a floor jack and remove

the shock absorbers.  DO NOT REUSE ORIGINAL SHOCK 

ABSORBERS. 

6)

 Mark the orientation of the coil springs on the axle

pads.  Carefully lower the rear axle until the coil springs are 

free from the upper mount seat.  Remove the coil springs. 

T

RACK 

B

AR 

B

RACKET 

I

NSTALLATION

 

1)

 Place track bar bracket 130019 on top of the axle

bracket as shown in figure 13.  To properly align the bracket, 

insert a 12mm bolt from kit 860072 through both brackets. 

2)

 Using the new bracket as a template, mark the two

additional  mounting  holes  on  the  axle  bracket.    Remove 

bracket  and  drill  a  13/32"  hole  through  the  top  of  the  axle 

bracket and 15/32" hole through the side. 

3)

 Reinstall the track bar bracket and attach it to the

axle  with  the  sleeve  and  hardware  from  kit  860072.    See 

Figure 13.  Tighten to specification.  

176609 

176300 

M10 Hardware 

½”-13  Hardware 

½”-20  Hardware 

Содержание RS6501

Страница 1: ...6 for the rear OE steering stabilizer replacement RS5407 can also be used C Compare the contents of this system with the parts list in these instructions strength and specific size Do not substitute a...

Страница 2: ...re you need to continue from M Important information for the end user is contained in the consumer installer information pack If you are installing this system for someone else place the information p...

Страница 3: ...AE Washer 4 7 16 Hardened USS Washer 6 860684 Front Suspension Hardware 1 M10x1 25x35mm Gr 10 9 HHCS 2 M10x1 25 Top lock Gr 10 9 Nut 2 M10 Hardened Washer 4 3 8 16 x x 1 5 Type F HHTS 2 545 End Link B...

Страница 4: ...etainer and grommet from both front shock absorbers 6 If applicable remove the bolts attaching the automatic transmission skid plate to the frame rails and the transfer case cross member Do not use an...

Страница 5: ...eat steps 4 and 5 for the other side 7 If applicable drill a 23 64 hole into each link and reinstall the ABS sensor wires Use the original clamps Figure 6 TRACK BAR RELOCATION 1 Locate the track bar m...

Страница 6: ...ION 1 Apply silicone lubricant and press bushings 545 from kit 860684 into both loops of front end link 176609 2 Apply silicone lubricant and press sleeves 420084 from kit 860684 into the installed bu...

Страница 7: ...wheels 4 Separate the track bar from the axle bracket Remove the track Bar See Figure 12 Figure 12 5 Support the rear axle with a floor jack and remove the shock absorbers DO NOT REUSE ORIGINAL SHOCK...

Страница 8: ...nd bump stop bracket from the upper spring mount 2 Insert Rancho spacer 420027 and reinstall the bracket with the 10mm hardware from kit 860161 Insert the bump stop into the bump stop bracket See figu...

Страница 9: ...R GREASE TRANSMISSION TRANSFER CASE NOTE See Important Note O before proceeding CROSS MEMBER RELOCATION 1 Place the transmission in neutral Support the transfer case crossmember skid plate with a hydr...

Страница 10: ...with the hardware from kit 860160 See figure 21 Figure 21 7 Insert the torque shaft into the bearing plate and reinstall the torque shaft bracket to the floor pan Verify that the torque shaft is level...

Страница 11: ...to 85 ft lbs Torque the frame mounts for the both the front and rear lower links to 130 ft lbs 3 Apply grease to the new lower suspension arms DO NOT OVER GREASE 4 Attach the lower mount of the front...

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