RANCHO RS6501 Скачать руководство пользователя страница 5

Figure 4 

3)

 If equipped with ABS brakes, remove sensor wires

and clamps from the inboard side of the lower arms.  Save 

clamps for reuse. 

NOTE:  Remove and replace one suspension arm at a time. 

4)

 Remove the nut, cam, and cam bolt from the axle

bracket.  Remove the nut and bolt from the frame bracket. 

Remove the lower suspension arm.  See Figure 5. 

Figure 5 

5)

  Install  new  Rancho  suspension  link  1335  to  the

frame and axle brackets as shown in figure 6.  Use original 

hardware  but  do  not  tighten.    Tightening  the  bolts  at  this 

point could create ride height issues. 

6)

 Repeat steps 4 and 5 for the other side.

7)

 If applicable, drill a 23/64" hole into each link and

reinstall the ABS sensor wires.  Use the original clamps. 

Figure 6 

T

RACK 

B

AR 

R

ELOCATION

 

1)

 Locate the track bar mounting point on the axle.

2)

 Using a 7/16” drill bit, mark and drill a new mounting

hole  ¾”  inboard.    See  Figure  7.    It  may  be  necessary  to 

disconnect the draglink from the right steering arm to make 

clearance to drill the relocation hole.  

Figure 7 

3)

  Do  not  reattach  the  track  bar  to  the  axle  yet.

Leaving  the  track  bar  disconnected  will  make  coil  spring 

installation easier. 

C

OIL 

S

PRING 

I

NSTALLATION

 

1)

 Lower the front axle and remove the hydraulic floor

jack. 

2)

  Drill  a  5/16"  hole  through  the  center  of  the  coil

spring axle pad.  Reinstall the rubber bump stop. 

¾” 

1335 

Содержание RS6501

Страница 1: ...6 for the rear OE steering stabilizer replacement RS5407 can also be used C Compare the contents of this system with the parts list in these instructions strength and specific size Do not substitute a...

Страница 2: ...re you need to continue from M Important information for the end user is contained in the consumer installer information pack If you are installing this system for someone else place the information p...

Страница 3: ...AE Washer 4 7 16 Hardened USS Washer 6 860684 Front Suspension Hardware 1 M10x1 25x35mm Gr 10 9 HHCS 2 M10x1 25 Top lock Gr 10 9 Nut 2 M10 Hardened Washer 4 3 8 16 x x 1 5 Type F HHTS 2 545 End Link B...

Страница 4: ...etainer and grommet from both front shock absorbers 6 If applicable remove the bolts attaching the automatic transmission skid plate to the frame rails and the transfer case cross member Do not use an...

Страница 5: ...eat steps 4 and 5 for the other side 7 If applicable drill a 23 64 hole into each link and reinstall the ABS sensor wires Use the original clamps Figure 6 TRACK BAR RELOCATION 1 Locate the track bar m...

Страница 6: ...ION 1 Apply silicone lubricant and press bushings 545 from kit 860684 into both loops of front end link 176609 2 Apply silicone lubricant and press sleeves 420084 from kit 860684 into the installed bu...

Страница 7: ...wheels 4 Separate the track bar from the axle bracket Remove the track Bar See Figure 12 Figure 12 5 Support the rear axle with a floor jack and remove the shock absorbers DO NOT REUSE ORIGINAL SHOCK...

Страница 8: ...nd bump stop bracket from the upper spring mount 2 Insert Rancho spacer 420027 and reinstall the bracket with the 10mm hardware from kit 860161 Insert the bump stop into the bump stop bracket See figu...

Страница 9: ...R GREASE TRANSMISSION TRANSFER CASE NOTE See Important Note O before proceeding CROSS MEMBER RELOCATION 1 Place the transmission in neutral Support the transfer case crossmember skid plate with a hydr...

Страница 10: ...with the hardware from kit 860160 See figure 21 Figure 21 7 Insert the torque shaft into the bearing plate and reinstall the torque shaft bracket to the floor pan Verify that the torque shaft is level...

Страница 11: ...to 85 ft lbs Torque the frame mounts for the both the front and rear lower links to 130 ft lbs 3 Apply grease to the new lower suspension arms DO NOT OVER GREASE 4 Attach the lower mount of the front...

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