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Winch Operation

WINCH OPERATION

The best way to get acquainted with how your winch operates is to make test runs before you use 

it. Plan your test in advance. Remember, you hear your winch as well as see it operate. Get to 

recognize the sounds of a light steady pull, a heavy pull, and sounds caused by load jerking or 

shifting. Avoid conditions where load shifts or jerks occur, as they may indicate a dangerous 

situation.

The uneven spooling of cable, while pulling the load, is not a problem, unless there is a cable 

pileup on one end of the drum. If this happens, reverse the winch to relieve the load, and move 

your anchor point further to the center of the vehicle. After the job is done you can unspool and 

rewind for a neat lay of the cable.

When pulling a heavy load, place a blanket, jacket, and tarpaulin over the cable about five or six 

feet behind the hook. In the event of a broken cable, this will slow the snap back of the cable and 

could prevent serious injury.

The winch clutch allows rapid unspooling of the cable, from the cable drum, for hooking onto the 

load. The clutch is operated by the clutch shifter lever.

WARNING: DO NOT DISENGAGE CLUTCH UNDER LOAD!

TO DISENGAGE CLUTCH: Run the winch in the reverse (reel out) direction until the load is off the 

cable. Pull handle out and rotate 90°. With handle in the “DISENGAGED” position, cable may now 

be free-spooled from the drum.

TO ENGAGE CLUTCH: Pull handle out, rotate 90° and release handle. Run the winch in reverse 

until the clutch handle snaps fully into the “ENGAGED” position. DO NOT attempt to pull a load 

unless the handle is fully at the “ENGAGED” position.

914307

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Страница 1: ...123966 PLANETARY WINCH Mailing Address P O Box 58151 Tulsa OK 74158 Phone 918 438 2760 Fax 918 438 6688 www ramseyindustries com READ AND UNDERSTAND THIS MANUAL BEFORE INSTALLATION AND OPERATION OF W...

Страница 2: ...its use there are dangers if improperly used Please read this manual carefully It contains useful ideas in obtaining the most e cient operation from your Ramsey Winch and safety procedures you need to...

Страница 3: ...itle Page Introduction 5 Winch Specifications 7 Installation Details 11 Winch Operation 13 Maintenance 15 Troubleshooting Guide 17 Parts Identification 19 Limited Warranty backcover 914307 3 Table of...

Страница 4: ...THIS PAGE IS INTENTIONALLY LEFT BLANK...

Страница 5: ...tion or deviation to the winchshould onlybe made by RamseyWinchCompany Do not try to guide the cableduring a loaded pull Keep yourselfand others a safedistance to the side when pulling aload Do not st...

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Страница 7: ...VE REQUIRED 2500 PSI RELIEF VALVE SETTING 15 GPM FLOW RATE MAX MOTOR AND WINCH MAY BE DAMAGED IF MAX FLOW RATE IS EXCEEDED 10 MICRON NOMINAL FILTRATION Typical Layout shown below NOTE The rated line p...

Страница 8: ...Performance Charts 914307 8 11 75 9 25 90 5 02 2 72 0 50 General Dimensions Handle 276070 0 2000 4000 6000 0 500 1000 1500 2000 2500 3000 Line Pull Lbs Pressure PSI 0 20 40 60 80 100 120 5 10 15 Line...

Страница 9: ...5 8 27 210 1 FLANGE 7 49 164 8 1 25 31 7 8 38 213 1 4 25 107 9 2 21 56 1 2 21 56 1 4 19 106 4 8 38 212 7 9 96 252 9 5 01 127 3 11 34 288 0 5 67 144 0 5 28 125 2 5 51 139 9 4 33 109 9 2 16 55 1 TYP 1 1...

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Страница 11: ...e mounting surface must be flat within 015 inch and sufficiently stiff to resist flexing If a steel plate is used for foot mounting it should be 750 inch thick For this mounting application eight 8 1...

Страница 12: ...k with plastic or similar tape to prevent fraying 2 Place taped end of cable into hole in cable drum as shown below Use the 3 8 16NC x 1 2 long hex socket drive setscrew to secure cable to drum 3 Care...

Страница 13: ...ind for a neat lay of the cable When pulling a heavy load place a blanket jacket and tarpaulin over the cable about five or six feet behind the hook In the event of a broken cable this will slow the s...

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Страница 15: ...ch is fully engaging See OPERATION instructions above for the appropriate clutch shifter FOR MANUAL CLUTCH ONLY Monthly disengage clutch put several drops of oil on the clutch handle shaft and work cl...

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Страница 17: ...ear Check bolt length Bolt thread MUST NOT engage threaded holes in sides of end bearing more than the 50 inch thread depth in the end bearing BRAKE WILL NOT HOLD Incorrect directional control valve c...

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Страница 19: ...Parts Identification 914307 19 Winch 123966 3 4 2 15 22 45 44 19 23 29 37 26 24 41 43 7 33 31 35 30 8 32 34 5 6 36 14 25 11 18 17 21 20 38 46 12 18 39 27 9 40 47 10 13 1 42 23 23 28 16...

Страница 20: ...8 337 11 1 364178 STRAP SHIPPING 35 1 462072 RING BACKUP 2 268 ID X 076 THK 8 331 12 1 395521 TIE PLATE 36 1 462073 O RING 3 234 ID X 139 THK 2 236 13 1 412196 BUSHING DRUM GEAR END 37 1 470033 SPIROL...

Страница 21: ...ts Identification 914307 21 Handle 276070 Item No Quantity Part No Description 1 1 358078 SHIFTER HANDLE 2 2 418563 WASHER FLAT 1 2 GRADE 8 3 2 490082 RETAINER CLIP 4 1 494176 SPRING COMPRESSION 1 2 4...

Страница 22: ...rations have been made unless authorized by Manufacturer or for equipment misused neglected or which has not been installed correctly RAMSEY WINCH shall in no event be liable for special or consequent...

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