background image

4. Install the Mounting Arm (item #18-7) to the 

Handle Bar Clamps using a 7/8” long #10 

screw (item #18-10), shake-proof washer (item 

#18-17), and locknut (item #18-3). Install the 

shake-proof washer between the handle bar 

clamps and the mounting arm. Do not tighten. 

5. Install the Mounting Bracket (with rocker switch 

attached) to the Mounting Arm Bracket using 

a 3/4” long #10 screw, shake-proof washer, 

and locknut. Install the shake-proof washer 

between the mounting arm bracket and the 

mounting bracket.

6. Tighten all screws for the handle bar clamps 

and mounting brackets securely, positioning 

the rocker switch as desired.

7. Route the Rocker Switch wire down the handle 

bars to where the solenoid is mounted. Turn 

the handle bars fully right and left to ensure 

enough slack in the wire. Make sure wire is not 

drawn taut across any surface that could dam-

age it. Use cable ties to anchor wire. Do not 

connect wires to solenoid yet.

8. Push ATV Accessory wire and red wire from 

switch into plastic splice (item #18-21). Fold 

splice clip over itself and snap closed.

Connect Wiring to Solenoid

C

aution

: t

ighten

 

nuts

 

on

 

terminal

 

stuDs

 

to

 

35-40 

in

-

lbs

. (3-4 n

m

torque

. D

o

 

not

 

over

-

tighten

.

 

For clarification, see wiring schematics on pages 

6-7. If installing the Wireless Remote Control, 

install the solenoid according to the instruc-

tions in the Wireless Remote Control Installation 

Instructions.
1. Connect Red Battery Lead between “A” termi-

nal on Solenoid and positive (+) vehicle battery 

terminal.

2. Connect Black Motor Lead between #2 ter-

minal on motor and C terminal on solenoid. 

Connect Black w/Yellow Stripe Motor Lead    

between #1 terminal on motor  and B terminal 

on solenoid.

3. Connect Black Battery Lead to “E” terminal   

    on Solenoid and route to negative (-) vehicle 

    battery terminal 

but do not connect

.

4. Plug black wire from switch into right terminal 

(terminal above black with yellow stripe motor 

lead). Plug Green wire from switch into left ter-

minal (terminal above black motor lead). If the 

Wireless Remote is installed, unplug the wires 

from the solenoid, connect the switch wires, 

then plug the wires from the wiring harness 

into the “piggyback” connectors above the 

switch wires.

Finish Installation

1. Confirm that winch clutch is disengaged.
2. Connect negative (-) battery cable to vehicle 

battery. Connect Black Battery Lead from 

winch to negative (-) vehicle battery terminal.

3. With ignition switch OFF, press Rocker switch 

to “OUT”—winch should not operate. If the 

winch does operate with the ignition off, con-

firm that proper accessory wire from ignition 

was spliced. 

4. Spool a few feet of cable out by hand. Engage 

winch clutch. Turn ignition switch ON and 

press Rocker switch to “OUT”—winch should 

spool cable out. If winch does not operate with 

ignition on, check wiring against the schematic 

on pages 6-7.

5. If winch spools cable IN instead of OUT, turn 

off ignition and reverse black and green wires 

on solenoid.

10

Содержание ATV2500

Страница 1: ...the most efficient operation from your Ramsey Winch and safety procedures you need to know before beginning use When you follow our guidelines for operation your Ramsey winch will give you many years...

Страница 2: ...y it is necessary to keep a slight load on the cable Do not allow the cable to slip through your hand and do not approach the winch too closely When all the cable except a few feet is in stop and fini...

Страница 3: ...n When pulling a heavy load place a blanket jacket or tarpaulin over the cable five or six feet from the hook It will slow the snap back in the event of a broken cable Use the ATV wheel power to help...

Страница 4: ...m ponents that may occur due to condensation power the winch in or out periodically Energizing the motor will generate heat which will dissipate any moisture buildup in the motor This should be perfor...

Страница 5: ...lutch engaged but symptoms still exist it will be neces sary to disassemble winch to determine cause and repair MOTOR WILL NOT OPERATE Stuck or defective solenoid Jar solenoid assy to free contacts Ch...

Страница 6: ...Electrical Schematic Wireless Remote only 6 Electrical Schematic Rocker Switch only...

Страница 7: ...lenoid needs to be mounted at the rear of the vehicle switch the battery and motor leads In this case connect the black w yellow stripe lead to the positive terminal of the battery and the longer blac...

Страница 8: ...lly turns off after 20 minutes Rocker Switch Operation Press Rocker Switch toward IN position to spool cable IN and press Rocker Switch toward OUT position to spool cable OUT Rocker Switch Installatio...

Страница 9: ...assembly item 17 will be assembled with the two halves of the housing already attached Install the Mounting Bracket item 18 8 using 2 6 screws item 18 12 and shake proof washers item 18 18 See figure...

Страница 10: ...ol Installation Instructions 1 Connect Red Battery Lead between A termi nal on Solenoid and positive vehicle battery terminal 2 Connect Black Motor Lead between 2 ter minal on motor and C terminal on...

Страница 11: ...NOTES...

Страница 12: ...OK KIT 6 1 251213 CLUTCH END GEAR KIT 7 1 251236 ROLLER FAIRLEAD KIT 8 1 251195 BUSHING KIT 9 1 251196 TIE BAR KIT 10 1 251197 ELECTRICAL WIRING KIT 11 1 282058 WIRELESS RECEIVER TRANSMITTER KIT 12 1...

Страница 13: ...ATV 2500 PARTS 13 16 3 7 5 4 8 9 10 11 12 13 14 15 1 6 2 17...

Страница 14: ...RACKET 18 9 2 NUT 3 8 16NC REG HEX ZINC FAIRLEAD MTG 18 10 1 SCREW 10 24NC X 7 8 LG TRUSS CROSS RECESS BLACK 18 11 4 SCREW 10 24NC X 3 4 LG TRUSS CROSS RECESS BLACK 18 12 2 SCREW 6 32NC X 1 4 LG SOCKE...

Страница 15: ...NOTES...

Страница 16: ...y to bear the cost of transportation charges in connection with the replacement or repair of defective parts nor shall it apply to a product upon which repairs or alterations have been made unless aut...

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