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Safety Precautions To Guard 

Against Possible Injury

A.

Keep yourself and others a safe distance to 

the side of the cable when pulling under load.

B.Do not step over a cable, or near a cable 

under load.

C.Use supplied hook strap when handling hook 

for spooling wire rope.

D.Do not use ATV to pull a load on the winch 

cable. This could result in cable breakage and/

or winch damage.

E.Use a heavy rag or gloves to protect hands 

from burrs when handling winch cable.

F. Apply blocks to wheels when ATV is on an 

incline.

G.Winch clutch should be disengaged when 

winch is not in use and fully engaged when in 

use.

H.Modification, alteration, or deviation to the 

winch should only be made by Ramsey Winch 

Company.

I. Keep the duration of your pulls as short as 

possible. If the motor becomes uncomfortably 

hot to the touch, stop and let it cool for a few 

minutes. Do not pull more than one minute at 

or near the rated load. Do not maintain power 

to the winch if the motor stalls. Electric winch-

es are for intermittent usage and should not be 

used in constant duty applications. 

J. Do not use winch in hoisting applications due 

to required hoist safety factors and features. 

K.Do not exceed maximum line pull ratings 

shown in tables. Shock loads must not exceed 

these ratings.

L. To respool correctly, it is necessary to keep a 

slight load on the cable. Do not allow the cable 

to slip through your hand and do not approach 

the winch too closely. When all the cable 

except a few feet is in, stop and finish spool-

ing in cable by rotating the drum by hand with 

clutch disengaged. Always use hook strap to 

hold hook when spooling.

Tips for Safe Operation

Don’t underestimate the potential danger in 

winching operations. Neither should you fear 

them. Do learn the basic dangers and avoid 

them.
Observe spooling of cable onto drum. Side pulls 

can cause cable to pileup at one end of the 

drum. To correct uneven stacking, spool out that 

section of the cable and move it to the other 

end of the drum and continue winching. Uneven 

spooling which causes cable pileup can interfere 

with the winch tie rods causing damage to the 

winch.
Store the wireless remote control transmitter in 

a safe place where it will not become damaged. 

Inspect it before you use it. 
When ready to begin winching, push and hold 

the On/Off button on the transmitter until it flash-

es. Do not engage clutch with motor running.

Contents

Performance Specifications…………..  1

Safety Precautions…………………….  2

Tips for Safe Operation………………..  2

Techniques of Operation……………...  3

General Installation……………………  3

Winch Operation……………………….  4

Maintenance…………………………… 4

Cable Installation……………………….  4

Troubleshooting Guide…………………  5

Electrical Schematics…………………..  6-7

Wireless Remote Control Installation 

    and Operation……………………….  8

Rocker Switch Operation……………...  8

Rocker Switch Installation…………….  8-10

Winch Parts List………………………...  12-14

Warranty…………………………….. Back Cover

2

Содержание ATV2500

Страница 1: ...the most efficient operation from your Ramsey Winch and safety procedures you need to know before beginning use When you follow our guidelines for operation your Ramsey winch will give you many years...

Страница 2: ...y it is necessary to keep a slight load on the cable Do not allow the cable to slip through your hand and do not approach the winch too closely When all the cable except a few feet is in stop and fini...

Страница 3: ...n When pulling a heavy load place a blanket jacket or tarpaulin over the cable five or six feet from the hook It will slow the snap back in the event of a broken cable Use the ATV wheel power to help...

Страница 4: ...m ponents that may occur due to condensation power the winch in or out periodically Energizing the motor will generate heat which will dissipate any moisture buildup in the motor This should be perfor...

Страница 5: ...lutch engaged but symptoms still exist it will be neces sary to disassemble winch to determine cause and repair MOTOR WILL NOT OPERATE Stuck or defective solenoid Jar solenoid assy to free contacts Ch...

Страница 6: ...Electrical Schematic Wireless Remote only 6 Electrical Schematic Rocker Switch only...

Страница 7: ...lenoid needs to be mounted at the rear of the vehicle switch the battery and motor leads In this case connect the black w yellow stripe lead to the positive terminal of the battery and the longer blac...

Страница 8: ...lly turns off after 20 minutes Rocker Switch Operation Press Rocker Switch toward IN position to spool cable IN and press Rocker Switch toward OUT position to spool cable OUT Rocker Switch Installatio...

Страница 9: ...assembly item 17 will be assembled with the two halves of the housing already attached Install the Mounting Bracket item 18 8 using 2 6 screws item 18 12 and shake proof washers item 18 18 See figure...

Страница 10: ...ol Installation Instructions 1 Connect Red Battery Lead between A termi nal on Solenoid and positive vehicle battery terminal 2 Connect Black Motor Lead between 2 ter minal on motor and C terminal on...

Страница 11: ...NOTES...

Страница 12: ...OK KIT 6 1 251213 CLUTCH END GEAR KIT 7 1 251236 ROLLER FAIRLEAD KIT 8 1 251195 BUSHING KIT 9 1 251196 TIE BAR KIT 10 1 251197 ELECTRICAL WIRING KIT 11 1 282058 WIRELESS RECEIVER TRANSMITTER KIT 12 1...

Страница 13: ...ATV 2500 PARTS 13 16 3 7 5 4 8 9 10 11 12 13 14 15 1 6 2 17...

Страница 14: ...RACKET 18 9 2 NUT 3 8 16NC REG HEX ZINC FAIRLEAD MTG 18 10 1 SCREW 10 24NC X 7 8 LG TRUSS CROSS RECESS BLACK 18 11 4 SCREW 10 24NC X 3 4 LG TRUSS CROSS RECESS BLACK 18 12 2 SCREW 6 32NC X 1 4 LG SOCKE...

Страница 15: ...NOTES...

Страница 16: ...y to bear the cost of transportation charges in connection with the replacement or repair of defective parts nor shall it apply to a product upon which repairs or alterations have been made unless aut...

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