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Chassis

Component

Fluid, Lubricant, or Genuine Part

Automated Manual Transmission – Diesel Engine

•

Gearbox: Full synthetic 75W-85 manual transmission
fluid meeting the API GL4 specification.

•

Control system: Mopar C Series DDCT SAE 75W
Hydraulic Fluid or equivalent.

•

Hydraulic Clutch Operating System: Mopar Brake
and Clutch Fluid DOT 4 Motor Vehicle or equivalent.

Failure to use the correct fluid may affect the function or
performance of your transmission.

Brake Master Cylinder

We recommend you use Mopar DOT 4.
DOT 4 brake fluid must be changed every 2 years regard-
less of mileage.

Power Steering Reservoir

Use Pentosin CHF 11S power steering fluid meeting FCA
Material Standard MS-11655.

TECHNICAL SPECIFICATIONS

Содержание PROMASTER 2018

Страница 1: ...P R O M A S T E R D I E S E L S U P P L E M E N T 2 0 1 8...

Страница 2: ...ptions are less sharp your reflexes are slower and your judgment is impaired when you have been drinking Never drink and then drive This manual illustrates and describes the operation of features and...

Страница 3: ...SECTION PAGE 1 INTRODUCTION 3 2 GETTING TO KNOW YOUR VEHICLE 5 3 GETTING TO KNOW YOUR INSTRUMENT PANEL 9 4 STARTING AND OPERATING 17 5 SERVICING AND MAINTENANCE 49 6 TECHNICAL SPECIFICATIONS 69 7 INDE...

Страница 4: ......

Страница 5: ...INTRODUCTION CONTENTS A MESSAGE FROM FCA US LLC 4 1...

Страница 6: ...power and torque output such as whether or not performance enhancing powertrain components com monly referred to as downloaders power boxes or performance chips have been used Any chassis suspension o...

Страница 7: ...GETTING TO KNOW YOUR VEHICLE CONTENTS SEATS 6 Swivel Seat If Equipped 6 2...

Страница 8: ...e the first vehicle movement the transmission is forced in NEUTRAL position until the seats are both locked in facing forward position When the seats are not in the right position and the first vehicl...

Страница 9: ...INJURY or DEATH NEVER install a driver seat cover or any other accessory on your driver seat NEVER make any modifications to the driver seat components assembly or factory installed seat cover NEVER...

Страница 10: ......

Страница 11: ...TO KNOW YOUR INSTRUMENT PANEL CONTENTS INSTRUMENT CLUSTER 10 WARNING LIGHTS AND MESSAGES 12 Yellow Indicator Lights 12 INSTRUMENT CLUSTER DISPLAY 12 Diesel Messages 13 Electronic Park Brake EPB Messag...

Страница 12: ...er Display When the appropriate conditions exist this display shows the Instrument Cluster Display messages Refer to Instrument Cluster Display in Getting To Know Your Instrument Panel for further inf...

Страница 13: ...the manual mode has been en gaged and the gear selected is displayed Refer to Automatic Manual Transmission in Starting And Operating for further information on ERS 3 Tachometer This gauge measures en...

Страница 14: ...a display message indicates a failure on glow plugs Please see your authorized dealer as soon as possible Low Diesel Exhaust Fluid DEF Indicator Light If Equipped The Low Diesel Exhaust Fluid DEF Ind...

Страница 15: ...likelihood of permanent damage to the after treatment system To correct this condition it will be necessary to have your vehicle serviced by an authorized dealer CAUTION See your authorized dealer as...

Страница 16: ...ow is shown in the Display The restriction becomes inactive as soon as the DEF refill event is detected minimum quantity to be added is 1 gallon Transmission Messages Refer to Instrument Cluster Messa...

Страница 17: ...hat the Electronic Parking Brake is temporarily unavailable for example due to battery voltage out of range If the parking brake does not engage the parked vehicle should be shifted into a gear and th...

Страница 18: ...ition Park Brake Automatically Engaged This message appears when Electronic Parking Brake has been applied auto matically Dynamic Brake Active This message appears when driver is requiring acting on E...

Страница 19: ...IN RECOMMENDATIONS 26 ELECTRIC PARK BRAKE EPB DIESEL ONLY IF EQUIPPED 26 Auto Park Brake 30 SafeHold 30 Loss Of Electric Power 30 AUTOMATED MANUAL TRANSMISSION DIESEL ONLY 30 Gear Ranges 32 Parking Th...

Страница 20: ...rt up in very low ambient temperature could result in evident white smoke This condition will disappear as the engine warms up CAUTION If the Generic Warning Light remains on and a Service Fuel Filter...

Страница 21: ...the engine prior to the engine starting release the ignition key so that it turns back to the ON RUN position 6 Check that the oil pressure warning light has turned off 7 Release the parking brake To...

Страница 22: ...ur vehicle may be equipped with three heating elements one engine block heater a resistance heater installed in the water jacket of the engine and two transmission heaters one resistance heater instal...

Страница 23: ...uel filter housing aids in preventing fuel gelling It is controlled by a built in thermostat A Diesel Pre Heat system both improves engine starting and reduces the amount of white smoke generated by a...

Страница 24: ...ting Range NOTE Use Ultra Low Sulfur Diesel Fuels ONLY No 1 Ultra Low Sulfur Diesel Fuel should only be used where extended arctic conditions 0 F 18 C exist Fuel Operating Range Chart 22 STARTING AND...

Страница 25: ...esel Fuel Treatment or equivalent is recommended to avoid gelling see Fuel Operating Range Chart Engine Oil Usage Refer to Dealer Service in Servicing And Maintenance for the correct engine oil viscos...

Страница 26: ...um One Highway Speeds Medium Warm Two City Traffic Maximum GCWR Three Driving Condition Load Turbo charger Tempera ture Idle Time min Before Engine Shutdown Highway Speeds Maximum GCWR Four Uphill Gra...

Страница 27: ...transmission heaters warm gearbox oil and hydraulic actuation system oil to operate in cold weather Connect the heater cord to a ground fault interrupter protected 110 115 Volt AC electri cal outlet...

Страница 28: ...is a high quality energy conserving type lubricant Oil changes should be consistent with anticipated climate conditions under which vehicle operations will occur The recom mended viscosity and qualit...

Страница 29: ...0 seconds if vehicle speed is less than 1 25 mph 2 kph or 60 seconds if vehicle speed is greater than 1 25 mph 2 kph in either the released or applied position The light will extinguish upon releasing...

Страница 30: ...r seat needs service for any reason take your vehicle to your authorized dealer immediately NOTE When parking on a hill it is important to turn the front wheels toward the curb on a downhill grade and...

Страница 31: ...mph 2 km h To disengage the park brake while the vehicle is in motion release the switch If the vehicle is brought to a complete stop using the park brake when the vehicle reaches approximately 1 25 m...

Страница 32: ...eat if so equipped is unlocked SafeHold can be temporarily bypassed by pushing the EPB Switch to EPB release position and simultaneously leaving or unlocking driver s seat if so equipped Once manually...

Страница 33: ...to DRIVE D or REVERSE R however the transmission will not actually shift unless the brake pedal is pressed Therefore the gear selector and the instrument cluster display may not corre spond to the ac...

Страница 34: ...This is espe cially important when the engine is cold REVERSE R This range is for moving the vehicle backward Shift into REVERSE only after the vehicle has come to a complete stop To engage REVERSE R...

Страница 35: ...e brake and accelerator pedals at the same time Use only one foot to operate the brake and accelerator To operate in DRIVE D Automatic mode Press and hold the brake pedal Move the gear selector to the...

Страница 36: ...strument cluster display if cool down actions are needed Before and after the engine is started you may hear a hydraulic pump for a short period of time This noise is normal and will not damage the tr...

Страница 37: ...Shift not allowed message will appear in the instrument cluster if an inappropriate gear is requested NOTE Avoid keeping your hand on the lever when you are not requesting a gear shift When To Use TO...

Страница 38: ...do not use the accel erator to keep the vehicle at a standstill for example holding on a hill the clutch could be damaged by overheating Use the brake pedal instead and operate the accelerator only w...

Страница 39: ...if the message continues to appear Reduce Gear Changes This message indicates that the driver is operating the transmission incorrectly Incorrect use by the driver could automatically activate a proce...

Страница 40: ...dal Startup Delayed This message appears when the key is first turned ON if the brake pedal is not depressed and or the gear selector is not in NEUTRAL N The gear selector must be in the NEUTRAL N pos...

Страница 41: ...ress and hold the brake pedal move the gear selector to NEUTRAL N then move the gear selector to the desired position Shift To Neutral This message appears together with a warning buzzer when the gear...

Страница 42: ...facturer recommends towing your vehicle with all four wheels OFF the ground using a flatbed Automated Manual transmission vehicles can also be flat towed all four wheels on the ground with the transmi...

Страница 43: ...hile being towed SPEED CONTROL Speed Control Operation When engaged the Speed Control takes over accelerator operations at speeds greater than 15 mph 25 km h up to the maximum speed of 100 mph 160 km...

Страница 44: ...CAUTION It is extremely important to avoid any contamination of the diesel fuel with Diesel Exhaust Fluid DEF Ensure that the diesel fuel filler cap is in place and completely tightened before opening...

Страница 45: ...aler Service in Servicing And Maintenance for fur ther information Bulk Fuel Storage Diesel Fuel If you store quantities of fuel good maintenance of the stored fuel is also essential Fuel contaminated...

Страница 46: ...breathe You can operate with the comfort that your vehicle is contributing to a cleaner healthier world environment for this and generations to come System Overview This vehicle is equipped with a Die...

Страница 47: ...zing at the lowest temperatures For example DEF may freeze at temperatures at or below 12 F 11 C The system has been designed to operate in this environment NOTE When working with DEF it is important...

Страница 48: ...es below the DEF freezing point how ever if the tank is overfilled and freezes the system could be damaged When DEF is spilled clean the area immediately with water and use an absorbent material to so...

Страница 49: ...the filler neck DEF pump nozzle automatically shuts off 4 Reinstall cap onto DEF filler neck Filling The Def Tank In Cold Climates Since DEF will begin to freeze at 12 F 11 C your vehicle is equipped...

Страница 50: ......

Страница 51: ...Engine 56 Checking Oil Level Diesel 57 DEALER SERVICE 58 Engine Oil 58 Engine Oil Filter 59 Engine Air Cleaner Filter 59 Draining Fuel Filter Water Separator 60 Fuel Filter Replacement 60 Priming If...

Страница 52: ...er will reset the oil change indicator message after completing the scheduled oil change If a scheduled oil change is performed by someone other than your authorized dealer the message can be reset by...

Страница 53: ...aust system Inspect engine air cleaner if using in dusty or off road conditions Mileage or time passed whichever comes first 10 000 20 000 30 000 40 000 50 000 60 000 70 000 80 000 90 000 100 000 110...

Страница 54: ...uation System Oil and Hydraulic Clutch Operating Oil X X X X X Additional Maintenance Replace fuel filter and drain water from fuel X X X X X Replace engine air filter X X X X X Replace cabin air cond...

Страница 55: ...000 miles 240 000 km which ever comes first X X X The brake fluid change interval is time based only Mileage intervals do not apply NOTE Change Timing Chain and Gear at 249 000 miles 400 000 km WARNIN...

Страница 56: ...nal Maintenance Plan B6 To B20 Biodiesel Mileage or time passed whichever comes first 10 000 20 000 30 000 40 000 50 000 60 000 70 000 80 000 90 000 100 000 110 000 120 000 130 000 140 000 150 000 Or...

Страница 57: ...the right equipment If you have any doubt about your ability to perform a service job take your vehicle to a competent me chanic Failure to properly inspect and maintain your vehicle could result in...

Страница 58: ...ne 1 Power Steering Reservoir 5 Brake Fluid Reservoir 2 Washer Solvent Reservoir 6 Front Power Distribution Center Fuses 3 Engine Oil Fill 7 Jump Starting Location 4 Engine Oil Dipstick 8 Coolant Rese...

Страница 59: ...Add oil only when the level on the dipstick is below the minimum notch The total capacity from the minimum notch to the maximum notch is 1 7 quarts 1 6 liters CAUTION Overfilling or underfilling the...

Страница 60: ...Scheduled Servicing for the proper mainte nance intervals Engine Oil Selection For best performance and maximum protection under all types of operating conditions the manufacturer recom mends engine o...

Страница 61: ...acturer s engines have a full flow type dispos able oil filter Use a filter of this type for replacement The quality of replacement filters varies considerably Only high quality filters should be used...

Страница 62: ...e and drain the water from the filter housing Please see your authorized dealer for draining the fuel water separator and fuel filter replacement NOTE If the Generic Warning Light comes on a Service F...

Страница 63: ...between crank ing intervals NOTE The engine may run rough until the air is forced from all the fuel lines WARNING Do not use alcohol or gasoline as a fuel blending agent They can be unstable under ce...

Страница 64: ...your exhaust system Do not park or operate your vehicle in areas where your exhaust system can contact anything that can burn Diesel Exhaust Fluid Diesel Exhaust Fluid DEF sometimes known simply by t...

Страница 65: ...ained flushed and refilled with fresh OAT coolant conforming to MS 90032 by an authorized dealer Check the front of the A C condenser for any accumula tion of bugs leaves etc If dirty clean by gently...

Страница 66: ...dealer as soon as pos sible Continued CAUTION Continued Do not use water alone or alcohol based engine coolant antifreeze products Do not use additional rust inhibitors or antirust products as they m...

Страница 67: ...lled or deionized water when mixing the water engine coolant anti freeze solution The use of lower quality water will reduce the amount of corrosion protection in the engine cooling system NOTE It is...

Страница 68: ...fied for your vehicle Personal injury or engine damage may result Disposal Of Used Coolant Used ethylene glycol based coolant antifreeze is a regu lated substance requiring proper disposal Check with...

Страница 69: ...change the thermostat for Summer or Winter operation If replacement is ever necessary install ONLY the correct type thermostat Other designs may result in unsatisfactory engine coolant antifreeze per...

Страница 70: ...only your authorized dealer NOTE Do not add or use leak detection dye in the hydraulic clutch operating system fluid WARNING Used gear oil contains substances that are hazardous for the environment It...

Страница 71: ...TECHNICAL SPECIFICATIONS CONTENTS FUEL REQUIREMENTS 70 Diesel Fuel Specifications 71 Biodiesel Fuel Requirements 71 FLUID CAPACITIES 74 FLUIDS AND LUBRICANTS 74 Engine 74 Chassis 77 6...

Страница 72: ...e as a fuel blending agent They can be unstable under certain conditions and hazardous or explosive when mixed with diesel fuel Diesel fuel is seldom completely free of water If water is detected in t...

Страница 73: ...ine No 1 Ultra Low Sulfur diesel fuel should only be used where extended arctic conditions 10 F or 23 C exist Biodiesel Fuel Requirements A maximum blend of 5 biodiesel meeting ASTM specifi cation D97...

Страница 74: ...g the fuel in a heated building or a heated storage tank or using cold temperature additives Fuel Quality Must Comply With ASTM Standards The quality of Biodiesel fuel may vary widely Only fuel produc...

Страница 75: ...the outlined 30 000 miles 48 280 km and must not exceed the suggested schedule When operating on biofuels greater that 5 and less than 20 fuel filter replacement intervals must not exceed 20 000 Mile...

Страница 76: ...valent 12 7 Quarts 12 Liters Includes heater and coolant recovery bottle filled to MAX level Add 2 9 Qts 2 8 L if equipped with a rear heater FLUIDS AND LUBRICANTS Engine Component Fluid Lubricant Or...

Страница 77: ...ost year round service No 2 diesel fuel meeting ASTM specification D 975 Grade S15 will provide good performance We recommend you use a blend of up to 5 biodiesel meeting ASTM specification D 975 with...

Страница 78: ...into the cooling system in an emergency the cooling system will need to be drained flushed and refilled with fresh OAT coolant conforming to MS 90032 by an authorized dealer as soon as possible Conti...

Страница 79: ...nt Hydraulic Clutch Operating System Mopar Brake and Clutch Fluid DOT 4 Motor Vehicle or equivalent Failure to use the correct fluid may affect the function or performance of your transmission Brake M...

Страница 80: ......

Страница 81: ...INDEX 7...

Страница 82: ...sal Of Used Coolant 66 Drain Flush And Refill 63 Inspection 63 Points To Remember 66 Pressure Cap 66 Radiator Cap 66 Selection Of Coolant Antifreeze 64 74 Dealer Service 58 Diesel Exhaust Fluid DEF 74...

Страница 83: ...es 32 Instrument Cluster 10 Intervention Regeneration Strategy 62 Maintenance Schedule 50 New Vehicle Break In Period 26 Oil Engine 58 74 Capacity 74 Change Interval 58 Dipstick 57 Disposal 59 Filter...

Страница 84: ...Starting 18 Engine Block Heater 25 Starting Procedures 18 Starting Procedures Diesel Engines 18 Transmission Fluid 77 Viscosity Engine Oil 58 Water Separator Diesel Fuel 60 82 INDEX...

Страница 85: ...nection This connection should not be fused Antennas for two way radios should be mounted on the roof or the rear area of the vehicle Care should be used in mounting antennas with magnet bases Magnets...

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