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EXAMPLE OF SEASONAL 

CHECKS OR SURFACE 

CRACKS

COMMONLY ASKED QUESTIONS

Question:  How do I know when Lag Bolts and other Fasteners are tightened properly?

  Answer:  Lag Bolts and other Fasteners are tight when the head of the Lag Bolt and Washer 

                 are firmly compressed against the wood.  If splintering occurs, that is an indication you

                 are over tightening the Lag Bolts and other Fasteners.  (Splintering is when the wood

                 fibers fracture out from under the washers).

Question:  What should I do if a Lag Bolt or other Fastener lines up with a knot, or if the Lag Bolt  

                 breaks?

  Answer:  There is extra Hardware provided with the set for this reason.  Re-Drill a new hole with

                 a 1/8" Drill Bit in a new direction to miss the obstruction.

Question:  What if my Play System is leaning and/or rocks?

  Answer:  This is caused by unleveled ground under the Base and Support Wings of the Play

                 System.  It may be necessary to remove or add some soil beneath the Play System

                 to make it level.  Ground Stakes, when installed, will also provide stability.

Question:  What if my Play System has cracks on the wood or seems to be developing cracks?

  Answer:  Seasonal checks, surface cracks, and knot holes are natural characteristics of all

                 wooden play equipment.  A check is a separation of the wood fibers running with the

                 grain.  This is caused by varying temperature and moisture conditions.  By coating

                 your Play System annually with a sealant or preservative, you can help protect your 

                 Play System from developing (not stopping) seasonal checks.  Please remember to

                 follow all installation instructions, including installing the play set on solid level ground.

Question:  What is the sticky substance that appears on the wood?

  Answer:  The sticky substance that may appear on the wood is called pitch.  It is common for 

                  the lumber to have occasional pitch seepage which does not affect the structural 

                  integrity of the part.  Pitch provides the natural rot resistant characteristics of the 

                  lumber.  If play surfaces or play items become overly sticky with pitch use rubbing 

                  alcohol to safely remove.

Question:  What accessories may be added or what modifications can be made to my Rainbow 

                  boxed kit set?

  Answer:  Rainbow boxed kit sets are complete kits and are not modular. Play sets with 

                 unauthorized accessories or modifications will not be covered under warranty.  

                 Non-residential use of the play set voids warranty.

          

Question:  Is my child old enough to use all play items on my set?

  Answer:  All play items on Rainbow boxed kit sets are designed 

                 for children ages 3 to 12, but it is the end users 

                 responsibility to determine suitability of use by their 

                 children for each play item.

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Содержание Carnival Clubhouse

Страница 1: ...d Only for domestic use To be used under the direct supervision of an adult Intended for children ages 3 12 This owner s manual contains important information about how to assemble locate use and main...

Страница 2: ...parts to help with building your playground WARNING Failure to follow the assembly location use and maintenance instructions in this manual could result in serious injury to children using this playgr...

Страница 3: ...front of behind or between moving equipment 4 WARN CHILDREN NOT TO twist swing chains or ropes or to loop them over the top support bar since this may reduce the strength of the chain or rope 5 INSTRU...

Страница 4: ...ashington D C 20207 Playground equipment should never be placed on hard surfaces such as concrete or asphalt Do not use loose fill surfacing on top of hard surfaces such as concrete or asphalt While g...

Страница 5: ...inches Tighten close as necessary 7 Remove plastic swing seats and take indoors or do not use when temperature drops below 32 Fahrenheit Reinstall swing seats when the cold season is complete 8 Check...

Страница 6: ...you do not lose any hardware 8 Before starting each Step thoroughly read all of the instructions to ensure all information is understood Pay special attention to the orientation of each part details...

Страница 7: ...ipment A check is a separation of the wood fibers running with the grain This is caused by varying temperature and moisture conditions By coating your Play System annually with a sealant or preservati...

Страница 8: ...0 1 2 3 4 5 6 7 8 9 H76 H72 H71 H52 H50 H46 H65 H56 H54 H53 7 Hardware for Assembly Note Thread length may vary from what is pictured...

Страница 9: ...0 1 2 3 4 5 6 7 8 9 H139 H135 H133 H124 H129 H146 H143 H215 H115 H116 H119 H121 H131 H151 H151 is a 1 2 x 12 Hex Head Bolt 8 Hardware for Assembly Note Thread length may vary from what is pictured...

Страница 10: ...0 1 2 3 4 5 6 7 8 9 H108 H104 H100 H97 H93 H188 H155 H154 H153 H152 H194 H32 H34 H30 H169 H192 H166 H164 H157 H216 H183 9 Hardware for Assembly Note Thread length may vary from what is pictured...

Страница 11: ...Phillips Bits Electric Impact Gun or 1 4 and 3 8 Ratchet 1 8 Drill Bit 1 4 Drill Bit 9 16 Drill Bit Torque Wrench Crescent Wrench 7 16 Deep Well Socket 1 2 Deep Well Socket 9 16 Deep Well Socket 9 16...

Страница 12: ...ival 4x4 Monkey Bar Parts List F N DESCRIPTION DIMENSION QTY FOUND IN H3 Flat Washer 3 8 15 5 46 0902 H4 Flat Washer 1 2 4 5 46 0902 H5 Flat Washer 3 4 2 5 46 0902 H11 Lock Washer 3 8 2 5 46 0902 H12...

Страница 13: ...1 8 LEFT MONKEY BAR BRACKET 3 07 0025 N3 N6 6 21 PIPE 5 31 0073 2 LADDER HANDLE 5 33 0103 Carnival 4x6 Monkey Bar Parts List F N DESCRIPTION DIMENSION QTY FOUND IN H3 Standard Nut 3 8 4 5 46 0903 H7 A...

Страница 14: ...T 3 06 0320 1 4 x 4 x 23 7 8 STEP BLOCK 3 06 0344 1 4 x 6 x 15 FILLER BLOCK 3 07 0056 3 5 4 x 4 x 23 7 8 SHORT DECK BOARD 3 09 0244 1 5 4 x 6 x 23 7 8 SHORT DECK BOARD 3 10 0146 N391 N33 2 SAFETY HAND...

Страница 15: ...2 N401 N83 N404 N352 9233 6138 9233 4132 6302 4132 9233 6303 N391 9168 0145 9221 0136 0134 0135 0135 N156 3296 3296 4133 4133 0128 9230 3297 9231 6302 N211 6108 0128 N366 6304 N20 N19 N60 PARTS IDENTI...

Страница 16: ...7053 7054 7051 7025 N6 7084 N60 N92 6053 6052 6052 N297 N410 N211 4133 9233 4133 4153 4006 4152 N113 3217 3318 2073 1275 2073 0091 0090 3214 9222 N18 9239 4132 6138 6008 6007 PARTS IDENTIFICATION Turb...

Страница 17: ...TE Monkey Bar assembly must measure 23 7 8 wide when properly assembled 3 Ensure width of Monkey Bar assembly is 23 7 8 wide as shown and insert 8 Hardware H216 through pre drilled holes in Monkey Bar...

Страница 18: ...acing down 3 Attach Monkey Bar Support to Monkey Bar using 3 4 Hardware H5 and 1 2 Hardware H4 H12 H18 H71 Do not fully tighten Hardware at this time 4 Lift up on Monkey Bar and position Monkey Bar Br...

Страница 19: ...391 H104 H104 H71 H5 H3 H116 7024 7025 H29 H18 H12 H4 H5 H71 H3 H116 H4 H56 6302 6138 6313 H3 H116 USE BOTTOM HOLE IN SUPPORT 1 11 16 1 11 16 7 16 DIAMETER HOLE 4132 6138 6302 Continued from previous...

Страница 20: ...h Monkey Bar Support Blocks 6342 using 3 8 Hardware H3 H119 3 On inside of set evenly space three Rail Uprights 9222 across Corner Facia 9223 and 6 Hole Facia 4132 in between Monkey Bar Support Blocks...

Страница 21: ...and insert 8 Hardware H216 through pre drilled holes in Monkey Bar Arms 7051 7052 into Pipes N3 to secure Pipes in pipe holes 4 Position Monkey Bar Support Legs 7053 7054 on flat surface directly acr...

Страница 22: ...e oriented with the counter bored holes towards the end of the Monkey Bar pointing up as shown 3 Attach Monkey Bar Support to Monkey Bar using 1 2 Hardware H4 and 3 8 Hardware H3 H11 H17 H56 Do not fu...

Страница 23: ...3 H116 H4 H56 6302 6138 6313 H3 H116 USE BOTTOM HOLE IN SUPPORT FOR CARNIVAL CLUBHOUSE USE THIRD HOLE IN SUPPORT FOR TURBO CARNIVAL CLUBHOUSE COUNTER BORED HOLES UP 6324 6324 H13 H13 1 11 16 1 11 16 7...

Страница 24: ...Attach Monkey Bar Support Blocks 6342 using 3 8 Hardware H3 H119 3 On inside of set evenly space three Rail Uprights 9222 across Corner Facia 9223 and 6 Hole Facia 4132 in between Monkey Bar Support B...

Страница 25: ...on underside of Monkey Bar in approximate location shown Make a mark in center of both holes in Chin Up Bar N380 or all four holes of the Chin Up Bar N406 NOTE Be sure when positioning Chin Up Bar dri...

Страница 26: ...facing up Measure down 1 from top of Penthouse Corner Posts 6320 6321 and attach Penthouse Side Boards 4069 using 1 4 Hardware H1 H97 Offset holes must be oriented as shown in Inset A NOTE Penthouse C...

Страница 27: ...ouse wall assemblies positioned 30 5 8 apart On each end of Penthouse measure down 1 from tops of Penthouse Corner Posts 6320 6321 and attach Tarp Facias 4147 using 1 4 Hardware H1 H97 NOTE Center cou...

Страница 28: ...er Posts 3175 2 Attach T Brackets N33 and Short Penthouse Center Posts 3175 through center holes in Tarp Facias 4147 using 1 4 Hardware H1 H9 H32 H146 3 Ensure Short Penthouse Center Posts 3175 are pl...

Страница 29: ...ak Facias 0087 must not protrude past edges of Penthouse Wood Roof Supports 3183 4 Flush ends of Tarp Board 3180 with outside faces of Peak Facia 0087 and attach using 8 Hardware H154 5 Measure up 1 1...

Страница 30: ...320 H154 H1 H100 0087 3183 3183 H1 H100 4164 H1 H9 H215 6321 6320 H1 H97 H32 H1 H154 H154 THIS WOOD ROOF FILLER 4164 INSTALLED ON OPPOSITE PENTHOUSE CORNER POST AS PENTHOUSE CORNER POST 6321 15 16 INS...

Страница 31: ...p of 6 Hole Facia 4132 Attach Filler Blocks using 3 8 Hardware H3 H121 NOTE If set has a Wood Roof install Filler Block 7061 in place of Filler Block 7056 as shown in Inset A Filler Block 7055 will be...

Страница 32: ...FROM FILLER BOARDS 7055 7056 INSET A THIS DISTANCE CAN NOT EXCEED 51 1 4 1 Layout and evenly space Deck Boards 9243 9244 0147 in pattern shown on top of Monkey Bar using measurements shown in Inset A...

Страница 33: ...E Bottoms of Penthouse Corner Posts 6320 6321 should be flush with bottom of Monkey Bar when properly installed 3 Attach Penthouse Corner Post 6321 to Filler Block 7055 using 3 8 Hardware H3 H119 NOTE...

Страница 34: ...house with Spiral Slide or Penthouse with Wood Roof and Spiral Slide 1 Evenly space Penthouse Side Boards 4069 against Penthouse Corner Posts 6320 6321 and attach using 1 4 Hardware H9 H97 NOTE Spacin...

Страница 35: ...nt distances Be sure that Side Boards are oriented as shown in Inset B 3 Equally space and attach Short Penthouse Side Boards 4160 using 1 4 Hardware H1 H97 Spacing between remaining Side Boards will...

Страница 36: ...nd the bottom side of Penthouse Side Boards 4069 Starting with the middle tarp snap gently tap each snap with a hammer to leave an indentation in the wood as shown in Inset A 3 Install snap screws H18...

Страница 37: ...pening Starting with the middle tarp snap gently tap each snap with a hammer to leave an indentation in the wood as shown in Inset A NOTE Tarp Snaps H183 must be installed on the bottom edge of Pentho...

Страница 38: ...63 using 8 Hardware H154 2 Continue attaching Roof Boards 4162 to Penthouse Roof Supports 3183 using 8 Hardware H154 making sure Roof Boards 4162 stay flush with the top two Roof Boards 4163 3 After A...

Страница 39: ...covered by our five year warranty Surface rust on structural hardware and metal components is not covered under this warranty ONE YEAR WARRANTY Ropes and Flags are covered by our one year warranty Ra...

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