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MENU SELECT

MAIN MENU

L1   L2   L3

VOLTS 460  450   453

Displays line volts

for each phase

L1   L2   L3

AMPS  60   50   53

Displays line amps

for each phase

OUTSIDE TEMP  22 F

RUN TIMER     45 MIN

Displays outside temp and current

mode of operation.  All faults and
other messages will be displayed

MENU SELECT

FAULT HISTORY

PHASE 2 VOLTAGE

FAULT COUNTER 0

Turn dial to clear counter

MAJOR VOLTAGE

FAULT COUNTER 0

Turn dial to clear counter

LINE THREE OPEN HEATER

FAULT COUNTER 0

Turn dial to clear counter

LINE TWO OPEN HEATER

FAULT COUNTER 0

Turn dial to clear counter

LINE ONE OPEN HEATER

FAULT COUNTER 0

Turn dial to clear counter

SAIL OFF

FAULT COUNTER 0

Turn dial to clear counter

SAIL ON

FAULT COUNTER 0

Turn dial to clear counter

MOTOR OVERLOAD

FAULT COUNTER 0

Turn dial to clear counter

OVERTEMP

FAULT COUNTER 0

Turn dial to clear counter

DAY COUNTER 0

POWER UP COUNTER 0

Turn dial to clear counter

AC FREQUENCY

FAULT COUNTER O

Turn dial to clear counter

PHASE 3 VOLTAGE
FAULT COUNTER 0

Turn dial to clear counter

Note:

The display will shut down

after 1 hour of no operator use.

To wake up the display, rotate the selector

dial in either direction.

MENU SELECT

SETPOINT

LINE VOLT. HIGH

SETPOINT 500

Turn dial to change setpoint

(Advanced menu,

password

)

LINE VOLT. LOW

SETPOINT 400

Turn dial to change setpoint

(Advanced menu,

password

)

UNIT TYPE

3PH 460V

* Turn dial to select

phase and voltage

(Advanced display,

password)

LOCAL WITH AIR

TEMPERATURE

Change setting for local

switch run mode

(Advanced display,

password

)

SELECT SNOW

INDICATION OFF

ON activates indication

during snow detect

(Advanced display, no password)

RUN TIMER PULSE MODE

OFF

Enable / disable pulse

mode for dispatch control

(Advanced display, no password)

SELECT F OR C

Select Fahrenheit or Celsius

for desired temperature display

(Advanced display, no password)

SELECT START DELAY

VALUE         0 SECONDS

Select start delay, 10 sec. increments

(Basic display)

MENU SELECT

FACTORY DEFAULTS

To restore factory default

values

SELECT SNOW SENSOR

SPEED  15

Turn dial to select between 1 and 60
seconds before snow cycle is started

SELECT SNOW TIMER

VALUE      10 MINUTES

Turn dial to change time

SELECT RUN TIMER

VALUE      10 MINUTES

Turn dial to change time

SELECT TEMPERATURE

SETPOINT             38 F

Turn dial to change setpoint

Password 0

Turn dial to change password to 5.

*The password is required

to adjust advanced setpoints.

USER LEVEL

BASIC

Turn dial to select between basic and

advanced. Basic will limit menu options.

HOUR METER  145

RESET HOUR  46

(Advanced display)

RAIL TEMP  78

MODULE TEMP  46

(Advanced display)

KWH TOTAL 903

KWH RESET  4446

Turn dial to reset KWH

(Advanced display)

KWATTS  53

Real time KW

(Advanced display)

PHASE 1 VOLTAGE
FAULT COUNTER 0

Turn dial to clear counter

PROG REV 110420

DATE 04-20-2011

Current program version

and date

(Advanced menu)

Содержание 934

Страница 1: ...934 ELECTRIC HOT AIR BLOWER TRACK SWITCH SNOW MELTER 480 230 VAC 1 3 PHASE 50KW AND 60 KW LOAD CAPACITY MANUFACTURED BY RAILWAY EQUIPMENT COMPANY 15400 MEDINA ROAD PLYMOUTH MINNESOTA 55447 TEL 763 97...

Страница 2: ...STAND AND FOLLOW THESE INSTRUCTIONS SHOULD USE OR SERVICE THIS HEATER IF YOU NEED ASSISTANCE OR HEATER INFORMATION SUCH AS INSTRUCTION MANUALS LABELS ETC CONTACT THE MANUFACTURER CAUTION WARNING FIRE...

Страница 3: ...NY BEFORE PROCEEDING SHEET METAL EDGES MAY BE VERY SHARP AND CAN CAUSE SEVERE CUTS OR LACERATIONS PROTECTIVE GLOVES AND CLOTHING SHOULD BE WORN USE CAUTION WHEN HANDLING ALL SHEET METAL COMPONENTS THI...

Страница 4: ...AIN HAB UNIT 13 C POINT NOZZLES AND TRACK DUCTS 14 F ELECTRICAL CONNECTION 17 IV CONTROL MODULE 18 A DESCRIPTION 18 B MODULE CONTROLS AND INDICATORS 18 C FAULT CONDITIONS 20 D ADVANCED FEATURES 23 E O...

Страница 5: ...T 7 STANDARD WITH FLEX NOZZLES XXX X X X X OUTLET DUCT K STEEL TIE DUCT WITH 115 PLATES 9 N STEEL TIE DUCT WITH 136 PLATES 9 G STEEL TIE DUCT WITH 115 PLATES FOR SNF H STEEL TIE DUCT WITH 136 PLATES F...

Страница 6: ...ure 16 Status indicating lights for all control functions 17 Start delay timer for sequential startup 18 Run timer for timed operation 19 Selectable Transparent snow detector operation 20 Snow detect...

Страница 7: ...complete control of operation See separate description and details section IV 5 AIRFLOW SWITCH Located in the heat duct the sail switch indicates proper airflow before and during burner operation The...

Страница 8: ...5 point a 5 mid and 10 sections to complete the desired length 6 TRACK DUCT NOZZLE Attaches to the inner two rectangular openings on the top of the outlet duct Directs airflow down the length of the...

Страница 9: ...an access opening underneath the insulating wrapper cover If additional duct extensions are required this assembly can be added between the outlet duct and the offset duct 2 7 TRACK DUCT These track d...

Страница 10: ...P N R9340 0104 10 2010 RAILWAY EQUIPMENT CO REV B 5 11 INTENTIONALLY LEFT BLANK...

Страница 11: ...lates Ensure that the tie duct is centered between the adjacent ties 4 Place a rubber pad on the tie plate then using a suitable lever raise one end of the tie duct until the rail lies correctly on th...

Страница 12: ...Draw the hex nut hand tight and then loosen one turn 6 Thread a hex nut about halfway onto each bolt 7 Place the blower unit on the foundation using a flat washer on the top and bottom of the foundat...

Страница 13: ...0 ft elevation set Airflow Differential Wheel to C Below 6000 ft elevation set Airflow Differential Wheel to B Above 6000 ft elevation set Airflow Differential Wheel to A C POINT NOZZLES AND TRACK DUC...

Страница 14: ...the bracket bases Place the hold down straps over the track ducts Attach the hold down strap to the track duct support brackets by inserting the spring clip into the strap 6 Push in the square knockou...

Страница 15: ...P N R9340 0104 15 2010 RAILWAY EQUIPMENT CO REV B 5 11 INTENTIONALLY LEFT BLANK...

Страница 16: ...when the unit is operating under remote control b 24 VDC Place a jumper between terminal posts TS1 2 and TS1 4 24 VDC indication is now present on post TS1 3 with common at terminal post TS1 6 6 FAIL...

Страница 17: ...l Snow Detector Head Adjustable start up delay sequence Adjustable run timer for timed or continuous operation Adjustable snow detect timer for use with optional snow detector Operator control and ind...

Страница 18: ...nsing head s senses moisture 3 REMOTE CONTROL On when there is a circuit closure across terminal posts 1 and 2 4 SAIL SWITCH On when the sail switch in the air stream is sensing adequate airflow 5 IND...

Страница 19: ...the unit will start the cool down if the unit was started locally or by dispatch 4B SNOW TIMER Snow timer displays the time remaining until the heat contactor will be disabled and start the cool down...

Страница 20: ...ompletion of this 5 minute cycle the blower will once again check the airflow switch for proper operation If the airflow switch still shows that it is closed the 5 minute loop will run again This will...

Страница 21: ...the unit cools down for 30 Seconds the fuse will reset 9 CHECK FUSE 1 24 VDC POWER Fuse 1 is tripped Check the following circuits a Overtemp switch and wiring b Check TS1 2 24 control on wiring After...

Страница 22: ...HEATER PHASE 3 This fault occurs when phase 3 current is below the current Setpoint Check for an open heater or heater fuse D ADVANCED FEATURES Advanced features allows access to extended menus To acc...

Страница 23: ...or high counter To reset this fault rotate selector dial B PHASE 2 VOLTAGE FAULT COUNTER Phase 2 voltage low or high counter To reset this fault rotate selector dial Note this fault only applies to 3...

Страница 24: ...heater fault counter is total count of open heater fault for line 1 To reset above faults rotate selector dial K LINE 2 OPEN HEATER FAULT COUNTER Line 2 open heater fault counter is total count of ope...

Страница 25: ...ll cause the unit to run for the amount of time set When the count down timer reaches zero the unit will shut down and drop indication To restart the unit the control on contact closure must be opened...

Страница 26: ...tory default is with you must be have air temp to enable EHAB E UNIT TYPE Used to select unit voltage 230V or 460V and phase 1PH or 3PH of the unit the module will be installed in The information is l...

Страница 27: ...off is selected run timer will time as long as remote is on when remote on is removed blower will stop K SELECT F OR C This parameter allows selection of Fahrenheit or Celsius Temperature display 4 F...

Страница 28: ...P N R9340 0104 28 2010 RAILWAY EQUIPMENT CO REV B 5 11...

Страница 29: ...red It closes if airflow is normal If it does not close within 10 sec after blower turn on the blower displays SAIL OFF FAULT When the airflow switch closes a 30 second prepurge time will start After...

Страница 30: ...start and run Check for proper operation VII TROUBLESHOOTING A UNIT DOES NOT START 1 Check circuit breaker 2 Check control fuses The control module has both replaceable and auto resetable fuses If the...

Страница 31: ...re is frost buildup on the air intake screens move the screens to the open position 3 Check the voltage and current levels on the blower motor 4 Make sure knockouts on the track duct are pushed all th...

Страница 32: ...head 4 To operate more than one HAB unit from a HAB unit that is controlled by a snow detector s connect terminal posts 9 together and terminal posts 10 together Do not connect terminal post 9 to term...

Страница 33: ...senses moisture the unit will operate according to the settings The unit will then operate for the duration of the run timer setting 4 FAULT CONDITION A fault condition under snow detector control wil...

Страница 34: ...and should be replaced 2 DOES NOT DETECT MOISTURE a Clean the snow detector as described in Section VIII C SNOW DETECTOR MAINTENANCE b If unit still does not detect moisture check the wiring connectio...

Страница 35: ...DC 1A or 125VAC 300mA SPECIFICATIONS 480V THREE PHASE VOLTAGE 480VAC 3PH 60HZ 125 Amp MOTOR 2HP 3450RPM TEFC 39 Amp starting current 6 Amp running current AIRFLOW 2000 CFM KW OUTPUT 50 60 KW INDICATIO...

Страница 36: ...IE DUCT POINT NOZZLE 9278 0021 ISOLATION KIT TIE DUCT TRACK NOZZLE 9278 0027 GHAB FOUNDATION 9288 0202 HEAVY DUTY OFFSET DUCT W O MIXER 9528 3404 2 INSULATED FLEX DUCT 9528 4223 TRACK DUCT 5 POINT 927...

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Страница 60: ...e setpoint Advanced menu password UNIT TYPE 3PH 460V Turn dial to select phase and voltage Advanced display password LOCAL WITH AIR TEMPERATURE Change setting for local switch run mode Advanced displa...

Страница 61: ...owner grants permission to Railway to open and disassemble the product as required for evaluation Railway has the sole responsibility for determining the cause an nature of failure and Railway s dete...

Страница 62: ...P N R9340 0104 38 2010 RAILWAY EQUIPMENT CO REV B 5 11 INTENTIONALLY LEFT BLANK...

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