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Operator’s Manual
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CONTENTS Page
1 Introduction ..................................................................................................................... 5
2 Description and Intended Use ......................................................................................... 6
3 Limitations ...................................................................................................................... 6
4 Manuals .......................................................................................................................... 7
5 Decal Legend ................................................................................................................. 8
6 Safety Rules ................................................................................................................... 9
6.1 General ................................................................................................................... 9
6.2 PPE ........................................................................................................................ 9
6.3 Electrocution Hazards ............................................................................................. 9
6.4 Travel Hazards ..................................................................................................... 11
6.5 Tip-over Hazards .................................................................................................. 11
6.6 Fall Hazards .......................................................................................................... 12
6.7 Collision Hazards .................................................................................................. 12
6.8 Crushing Hazards ................................................................................................. 12
6.9 Explosion and Fire Hazards .................................................................................. 12
6.10 Burn Hazards ........................................................................................................ 13
6.11 Bodily Injury Hazards ............................................................................................ 13
6.12 Lifting Hazard ........................................................................................................ 13
6.13 Damaged or Malfunctioning Machine Hazards ...................................................... 14
6.14 Component Damage Hazards ............................................................................... 14
7 Rail Safety .................................................................................................................... 15
7.1 General ................................................................................................................. 15
7.2 On/Off Track ......................................................................................................... 15
7.3 Travelling on the Rail ............................................................................................ 15
8 Boom Safety ................................................................................................................. 17
8.1 Requirements ....................................................................................................... 17
8.2 General ................................................................................................................. 17
8.3 Residual Risks ...................................................................................................... 18
8.4 Before Operating ................................................................................................... 19
8.5 During Operation ................................................................................................... 19
8.5.1 Safe Working Distances .................................................................................... 19
8.5.2 Load Handling ................................................................................................... 20
9 On/Off-Tracking the Machine ........................................................................................ 22
9.1 General ................................................................................................................. 22
9.2 Access Points ....................................................................................................... 22
10 Emergency Operations ................................................................................................. 23
10.1 Recovery Options ................................................................................................. 23
10.1.1 Machine Engine ............................................................................................ 23
10.1.2 Battery Driven Pump ..................................................................................... 23
10.1.3 Full Electrical or Manual Over-ride Latches ................................................... 24
10.2 Battery Driven Pump ............................................................................................. 24
10.3 On Rail Recovery .................................................................................................. 24
10.3.1 Towing .......................................................................................................... 24
10.3.2 Electrical Power ............................................................................................ 25
10.4 Emergency Off Tracking ....................................................................................... 25
10.4.1 Preparation ................................................................................................... 25
10.4.2 Procedure ..................................................................................................... 25
11 Machine Overview ........................................................................................................ 27
12 Control Layout .............................................................................................................. 28
12.1 Cab Controls ......................................................................................................... 28
12.2 RCI Supervisor Key Switch ................................................................................... 29
12.3 Emergency Stop ................................................................................................... 29
12.4 Auxiliary Interface Controls ................................................................................... 31
12.5 Machine Controls Interface (Optional Lever Grips for Steel Wrist Tilt Rotators) .... 32