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1150-000

INVERTER STICK WELDER KIT

14

1. SETTING THE AMPERAGE CONTROL

5/64, 3/32 electrodes.
There is no golden rule that determines the exact amperage required for every situation. 

It is best to test your welds on scrap metal which matches the metals you intend to work 

with to determine correct setting for your job. The electrode type and the thickness 

of the workpiece metal determine the amount of heat needed in the welding process. 

Heavier and thicker metals require more voltage (amperage), whereas lighter and thinner 

metals require less voltage (amperage).

2. WELDING TECHNIQUES

The best way to teach yourself how to weld is with short periods of practice at regular 

intervals. All practice welds should be done on scrap metal that can be discarded. Do 

that your practice welds are of good appearance and free of slag or gas inclusions.

2.1 HOLDING THE ELECTRODE

The best way to grip the electrode holder is the way that feels most comfortable to 

you. To position the electrode to the workpiece when striking the initial arc it may be 

necessary to hold the electrode perpendicular to the workpiece. Once the arc is started 

the angle of the electrode in relation to the workpiece should be between 10 and 30 

degrees. This will allow for good penetration, with minimal spatter.

2.2  STRIKING THE ARC

Scratch the work piece with the end of the electrode to 

start an arc and then raise it quickly to about a 1/8" gap 

between the rod and the workpiece.  

See the following picture: It is important that the 

gap be maintained during the welding process and 

it should be neither too wide nor too narrow. If too 

narrow, the rod will stick to the workpiece. If too 

wide, the arc will be extinguished. It needs much 

practice to maintain the gap. Beginners may usually 

get sticking or arc extinguishing. When the rod sticks 

to the workpiece, gently rock it back and forth to 

make it release. If not, the circuit will be shorted, and 

it will overload the welder. A good arc is accompanied 

by a crisp, crackling sound. The sound is similar to 

that made by eggs frying. To  lay a weld bead, only 

2 movements are required; downward and in the 

direction the weld is to be laid, as in the following 

Содержание 1150-000

Страница 1: ...229683 EXTREME 80 OWNER S MANUAL 3 Year Limited Warranty on tool...

Страница 2: ...5 Protection Class IP21S Insulation Class H Tool Dimensions 12 3 8 x 4 x 6 15 16 31 5 x 10 2 x 17 6cm Net Weight 6 61lb 3kg Input Power Cord Length 2m 6 5ft Welding Cable Length 1 5m 4 9ft Earth Clamp...

Страница 3: ...NTS Product Specifications 1 Table of Contents 2 General Safety Warnings 3 Specific Safety Warnings for Welders 7 Safety Symbols 9 Know Your Radley Stick Welder 10 Assembly 11 Operation 12 Troubleshoo...

Страница 4: ...serious personal injury or death Failure to obey a CAUTION safety alert MAY result in personal injury or property damage to you or to others Always obey all messages following this symbol to reduce th...

Страница 5: ...n batteries and chargers must always be open to allow cooling air to circulate freely Air vents that are blocked restricted or covered may result in the battery or charger overheating Overheating may...

Страница 6: ...or blindness from flying particles Everyday eyeglasses are NOT approved safety glasses WEARING PROPER APPAREL Do not wear clothing apparel or jewelry that can become entangled in moving parts Always...

Страница 7: ...urn machine OFF and ensure all moving parts completely stop before walking away Never leave machine running while unattended MAINTAIN WITH CARE Follow all maintenance instructions and lubrication sche...

Страница 8: ...r any part of the system is wet Do not immerse them in water Do not allow any body part to come in contact with the electrode if you are in contact with the material being welded ground or electrode f...

Страница 9: ...mage personal injury or death ELECTRIC AND MAGNETIC FIELDS EMF Welding operations create EMF around the welding equipment and workpieces Workers who have pacemakers must consult with their physician b...

Страница 10: ...ar protection Wear protective helmet and eye protection Switch off and remove plug from power source before cleaning or maintenance Do not use in the rain or leave outdoors while it is raining Keep by...

Страница 11: ...that the machinery is switched off and unplugged before adjusting or checking function on the machinery FUNCTIONS 1 Power 2 Alarm 3 Current adjustment 4 Ground cable and clamp 5 Welding cable and ele...

Страница 12: ...ected to cathode 2 Instructions for carry strap installation step 1 Get the strap through the buckle Pull the two ends through the buckle Pull the strap tight until it becomes locked by the buckle ste...

Страница 13: ...5 64 2 mm and 3 32 2 4 mm electrodes WELDING POSITION easier faster and allows for better penetration If possible the workpiece should be PREPARING THE JOINT Before welding the surface of the workpiec...

Страница 14: ...hoice See the following troubleshooting tips to determine if you are using the correct electrode 1 WHEN THE PROPER ROD IS USED a The bead will lay smoothly over the work without ragged edges b The bas...

Страница 15: ...the workpiece when striking the initial arc it may be necessary to hold the electrode perpendicular to the workpiece Once the arc is started the angle of the electrode in relation to the workpiece sh...

Страница 16: ...GOOD WELD BEAD When the trick of establishing and holding an arc has been learned the next step is learning how to run a good bead The first attempts in practice will probably fall short of acceptable...

Страница 17: ...dirt that may have accumulated inside the welder Replace power cord ground cable ground clamp or electrode assembly when damaged or worn Store in a clean dry facility free from corrosive gas excess du...

Страница 18: ...17 EXPLODED VIEW...

Страница 19: ...00 009 Potentiometer Harnesses 1 10 1150 000 010 Knob 1 11 1150 000 011 Quick Connector 2 12 1150 000 012 Indicator 2 13 1150 000 013 Connection Bar 1 14 1150 000 014 Fan 1 15 1150 000 015 Cable Clamp...

Страница 20: ...19...

Страница 21: ...1150 000 INVERTER STICK WELDER KIT 20...

Страница 22: ......

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