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7.2. Starting the operation of the biomass boiler

-

Boiler connected to the hydraulic system.

-

Drill a 4 mm diameter hole in the upper side of the flue in a zone very close to the boiler
flue exit. * Only for TKAN 80 Integra and TKAN 100 Integra

-

Make sure that the pellet transport mechanism is firmly supported on the floor, that the
fan flap is maximally open, in cases where the fan is with a flap.

-

The position of the safety air damper guides is shown in the figure. Position is important
in the nominal operation of the boiler.

Picture 21. Fan valve position

* only for TKAN 80 Integra and TKAN 100 Integra

Picture 22. Valve guide position during nominal operation

-TKAN Integra 80 i 100: hole length 51mm
-TKAN Integra 150: the length of the opening is maximum
-TKAN Integra 200: the length of the opening is maximum
-TKAN Integra 250: the length of the hole is 45mm
-TKAN Integra 300: the length of the hole is 45mm

-

Bring the power supply to the main distribution cabinet on the boiler. Place the main
comb disconnector in position 1.

-

Pour the pellets into the silo and close it.

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Содержание TKAN Integra Series

Страница 1: ...Kotao na BIOMASU BIOMASS boiler SERIJA TKAN Integra TKAN Integra SERIES 80 300kW INSTRUKCIJE INSTRUCTION MANUAL Monta a kori enje i odr avanje kotla Assembly use and maintenance of heating boiler...

Страница 2: ...tla sa opisom elemenata 18 5 Tabela sa dimenzijama 21 6 Hidrauli na ema 22 7 Obja njenje rada automatike TKAN 23 7 1 Displej automatike 24 7 2 Start rada kotla na biomasu 31 7 3 Kratko uputstvo za upo...

Страница 3: ...im mogu nostima bez pratnje Zabranjeno je kori enje kotla na instalacijama sa radnom temperaturom ve om od 90 C i radnim pritiskom ve im od 3 bara Zabranjeno je kori enje lako zapaljivh goriva alkohol...

Страница 4: ...ost od zapaljivih materijala ako je potrebno obezbediti za titu istih Minimalna udaljenost od zapaljivih materijala je propisana zakonom molimo da se o tome raspitate kod stru nih lica koja se bave gr...

Страница 5: ...NJERING prepoznatljiv na tr i tu uz nova savremena re enja koja omogu avaju minimalnu emisiju tetnih gasova produ eni rad vek i automatizovan rada kotla na vi em nivou Vodeni deo kotla njegov na in iz...

Страница 6: ...m komprimovanog vazduha Otpra ivanje kotla podrazumeva automatsko i enje kotla od a i upotrebom komprimovanog vazduha Ceo sistem se sastoji od kompresorske jedinice rezervoara vazduha i otpra iva ke j...

Страница 7: ...cije TKAN industrijskih kotlova je da ona omogu uje i dodatnu opremu Dodatna oprema se naru uje pre isporuke kotla Elementi dodatne opreme su Ve i dnevni silosi koji su uz kotao Standardni silosi Slik...

Страница 8: ...6 1456 1872 680 410 TKAN 150 Integra 1006 1456 1872 680 410 TKAN Integra 200 250 300 1394 1830 1822 1600 1000 1394 1830 2130 2330 1500 1394 1830 2445 3115 2000 Tabela 1 Dimenzije silosa Kod kotlova TK...

Страница 9: ...av da obezbe uje dotok peleta u lo i te Tako e ako se u slu aju nestanka el energije koriste agregati proveriti da li je smer motora takav da pelet ide u prostor za lo enje U suprotnom mo e do i do tr...

Страница 10: ...ti i za tite rada kotla Ako postoje delovi instalacije koji su potopljeni tj na ni em su nivou od kotla i nekih grejnih tela onda se preporu uje otvoreni sistem grejanja Kotao mora da se nalazi na sig...

Страница 11: ...multiciklonom Sa prednje strane kotla potrebno je omogu iti lako otvaranje svih vrata i prostor za elemente otpra ivanja Slika3 Pozicioniranje kotla u kotlarnici DIMENZIJE Tip kotla A mm B mm C mm D...

Страница 12: ...rature izla ne vode tj ne postizanje maksimalne snage to dovodi do kondezovanja u kotlu Uzeti u obzir neophodan minimalni prostor koji je potreban za prilaz sigurnosnim elementima i za izvr enje opera...

Страница 13: ...moraju dobro da dihtuju Izlaz dimnjaka na krovu mora da bude po odre enim propisima Razlikuju se dva slu aja ako je ugao krova manji od 120 i ako je ugao krova veci od 120 Za ugao manji od 120 visine...

Страница 14: ...orska jedinica Jedinica B rezervoar vazduha Jedinica C otpra iva ka jedinica Jedinica A Obezbe uje je kupac Da bi se priznala garancija koju daje proizvo a potrebno je nabaviti kompresorsku jedinicu k...

Страница 15: ...lsnih ventila 6 4 spojnih elemenata elne gumena creva i priklju ci mikroprekida Sve elemente jedinice C obezbe uje proizvo a Za TKAN 80 Integra i TKAN 100 Integra ne preporu uje se ugradnja ventila za...

Страница 16: ...pri vrhu cilindri nog dela ciklona pri emu usled delovanja centrifugalne sile nastaje odvajanje estica iz gasa koje dospeju do zida ciklona Delovanjem sile te ine odvojene estice se spiralno spu taju...

Страница 17: ...tejnera ispraznila i enje multiciklona treba obaviti jednom mese no Na bo nim stranama ku i ta postoje dva otvora za ku i te Skinuti poklopac i detaljno o istiti unutra njost ku i ta Voditi ra una pri...

Страница 18: ...ulsni elektroventil 7 Vrata za lo enje i potpalu 8 Kanta za pepeo 9 Ozida lo i ta 10 Spirala za automatsko izbacivanje pepela iz prostora lo i ta 11 Motor za pokretanje spirale za automatsko i enje lo...

Страница 19: ...19 Slika 9 Crte sa dimenzijama i priklju cima za TKAN 80 Integra i TKAN 100 Integra Slika 10 Crte sa dimenzijama i priklju cima za TKAN 150 Integra...

Страница 20: ...nection for safety group D5 Priklju ak za ventil termi kog oticanja Connection for thermal valve insurance swelling D6 Priklju ak za sondu ventila termi kog osiguranja Connection for probe of thermal...

Страница 21: ...1260 1260 A1 1788 2276 2394 2942 3455 3455 As 606 1006 1006 1394 1394 1394 B 1020 1456 1456 1830 1830 1830 B1 1655 1817 3099 3386 3809 3809 B2 1595 1767 2729 2988 3414 3414 C 1507 1507 2080 2515 2567...

Страница 22: ...na 5 Hvata ne isto a 6 Zatvorena ekspanziona posuda 7 Bojler sanitarne tople vode 8 Trokraki me ni ventil 9 Ventil sigurnosti 10 Upravlja ka jedinica regulator 11 Spoljni senzor temperature 12 Cevni s...

Страница 23: ...stvo za upotrebu se daje kupcu Jedan primerak garancije se alje proizvo a u Ako garancija nije ispunjena ona nije va e a Samo kotlovi koji su pu teni u rad od strane ovla enog tehni kog lica podle u u...

Страница 24: ...kazan je sistem funkcionisanja ekrana osetljivog na dodir kao i kako se mo ete kretati kroz strukturu ekrana i vr iti pode avanja Slika 13 Prikaz po etnih stranica 1 i 2 Crni krug zna i da element nij...

Страница 25: ...25 Slika 14 Brzi pristup nekim funkcijama sistema Slika 15 Rad sistema bez gre ke...

Страница 26: ...26 Slika Prikaz glavnog dispelja i podmenija Slika 17 Prikaz glavnog dispelja i podmenija Slika 16 Prikaz sistema sa gre kom i lista gre aka...

Страница 27: ...27 Slika 18 Prikaz funkcija ekrana...

Страница 28: ...28 HRONO RE IM RADA Za promenu hrono programa pritisnuti HRONO ikonicu na Po etnom ekranu Izbor hrono re ima dnevni mese ni godi nji Promena pode avanja Slika 19 Hrono re im rada...

Страница 29: ...isti se za napredna pode avanja Reset kontrolnog panela funkcija koja omogu ava da kontrolni panel bude resetovan Zvuk ova funkcija omogu ava korisniku da uklju i onemogu i zvuke emitovane sa kontroln...

Страница 30: ...sanitarne vode Er25 Pokvaren motor za automatsko i enje Breizer Cleaning Motor Er25 Pokvarena ma ina za i enje Cleaning Engine Er34 Pritisak je pao ispod granice za minimalnu dozvoljenu vrednost Er35...

Страница 31: ...aj vo ica klapne za sigurnosni vazduh je prikazan na slici Polo aj je bitan pri nominalnom radu kotla Slika 21 Polo aj klapne ventilatora samo za model TKAN 80 Integra i TKAN 100 Integra Slika 22 Pol...

Страница 32: ...ru nom komandom vr iti do vrha delova od sivog liva to je prikazano slikom 16 Slika 23 Prikaz nivoa peleta Sada kada imamo pelet u komori za sagorevanje i kada je on u zoni greja a za potpalu mo emo...

Страница 33: ...otao ide u radni re im RUN MODE Kotao je u radnom re imu kada na displeju RUN MODE osim trenutne temperature vode u kotlu Treba sa ekati od 20 do 30 minuta i videti da li pelet gori na vrhu komore za...

Страница 34: ...mperature vode u kotlu ili zadate temperature sobnog termostata Slika 25 Prikaz idealnog sagorevanja peleta Upozorenje Obavezno izvr iti analizu dimnih gasova nakon zavr etka instalacije kotla Izmerit...

Страница 35: ...e vrednosti CO3 2 0 CO4 3 0 CO5 4 0 CO6 5 0 CO7 6 0 C11 1 0 Kalibrisane vrednosti CO3 1 8 CO4 2 7 CO5 3 6 CO6 4 5 CO7 5 4 C11 0 9 Tabela 4 Promena vremena doziranja transportera u radnom re imu Izra u...

Страница 36: ...UO7 2070 U11 1030 Tabela 5 Promena ja ine ventilatora u radnom re imu Slika 28 Promena ja ine ventilatora u radnom re imu 7 3 4 Promena zadate temperature vode u kotlu Meni za promenu eljene temperatu...

Страница 37: ...esnog vremena nekoliko minuta ipak ugasio Grupa III Kotao je uspe no potpalio i radio nekoliko sati Dostigao je zadatu temperaturu i du e vremena nema potrebe da se uklju uje ni dozirni sistem ni vent...

Страница 38: ...tokom itave faze potpale ne gori lampica za greja onda smo sigurni da je kotao u ru nom re imu Postupak za re avanje PROBLEMA 7 Prebaciti kotao u automatski re im potpale Mogu uzrok 8 PROBLEM 8 Neisp...

Страница 39: ...se dalo vi e vremena do trenutka dopunjavanja Ovaj problem se naj e e javlja kad su slabi dimnjaci ili je vu a dimnjaka iz nekog drugog razloga slaba Mogu uzrok 5 PROBLEM 5 Kotao je u ao u fazu stabi...

Страница 40: ...fazi mirovanja 2 Pove ati vreme trajanja procesa tj parametar T33 Previ e nesagorelog peleta pri kretanju kotla u rad Otklanjanje uzroka gre ke 1 Pove ati parametar T32 2 Smanjiti parametar T33 3 Sma...

Страница 41: ...egove deformacije naro ito donjih vrata 4 i enje multiciklona treba obaviti jednom mese no Na bo nim stranama ku i ta postoje dva otvora za i enje Skinuti poklopac i detaljno o istiti unutra njost ku...

Страница 42: ...izacija kiselina usled kondenzacije Slika 31 Prikaz vadjenja turbulatora iz kotla TKAN demonta a livenih segmenata lo i ta i i enje kante za pepeo Na ovaj na in obavezno konzervirati kotao na kraju gr...

Страница 43: ...pridr ava navedenih uputstava o kori enju i odr avanju videti ta ku 8 2 Garancijska izjava Izjavljujemo Da proizvod ima propisana i deklarisana kvalitetna svojstva Obavezujemo se da emo na zahtev kupc...

Страница 44: ...transportera valvole koji su od sivog i nodularnog liva 5 Garancijski rok ne va i ukoliko se posle svake grejne sezone ne odradi redovan servis za zamenu delova kod redovnog godi njeg odr avanja u sk...

Страница 45: ...a na iste korisnik dobija gore navedenu garanciju kao i garanciju na jo 12 meseci na telo kotla izmenjiva Garancija se mo e produ iti do 5 god od datuma pu tanja u rad Servis i produ enje servisa mo e...

Страница 46: ...i je od naslaga 10 Provera ventilator primara i sekundara i ventilator na ciklonu ukoliko se ciklon kao dodatna oprema nalazi na kotlu 11 Provera dihtovanja gornjih i donjih vrata 12 Provera odr avanj...

Страница 47: ...prodaje Date of Sale Potrosa ima sva prava na osnovu Zakona o za titi potro a a Sl glasnik RS br erbia62 2014 Garancija ne isklju uje niti uti e na prava potro a a koja proizilaze iz zakonske odgovor...

Страница 48: ...e 62 4 TKAN Integra cross section 64 5 Table with dimensions 67 6 Hydraulic diagram 68 7 Explanation on how to use TKAN automatic controls 69 7 1 Automatic controls display 70 7 2 Starting the operati...

Страница 49: ...than 90 C and operating pressure higher than 3 bars It is forbidden to use easily flammable fuels alcohol oil for the purpose of faster combustion of wood It is forbidden to store highly flammable mat...

Страница 50: ...materials is 200mm and the same applies to materials of an unknown flammability rate Fire hazard Storing flammable materials and liquids close to the boiler is forbidden It is mandatory to inform use...

Страница 51: ...preserved all good characteristics of previous models which distinguish RADIJATOR INZENJERING on the market The water part of the boiler its method of exchanging heat between flue gases and water thro...

Страница 52: ...do not have an integrated dedusting system Cleaning the exchanger is automatic by using compressed air The dedusting of the boiler implies the automatic cleaning of the boiler from soot by using compr...

Страница 53: ...a container A very important notice in terms of the construction of TKAN industrial boilers is that it allows additional equipment as well Additional equipment elements are Bigger daily silos that com...

Страница 54: ...TKAN 150 Integra 1006 1456 1872 680 410 TKAN Integra 200 250 300 1394 1830 1822 1600 1000 1394 1830 2130 2330 1500 1394 1830 2445 3115 2000 Tabel 1 Silo dimensions Boilers TKAN Integra 200 250 300 pr...

Страница 55: ...y the furnace or pipe bundle cleaning mechanism All these devices use a 230V or 3x380V power supply therefore improper installation and careless handling can endanger human life by electrocution Durin...

Страница 56: ...ional measures for the safety and protection of the boiler If there are installation parts that are submerged that is on a lower level of the boiler and some heating bodies it is suggested to choose a...

Страница 57: ...s in this line the space at the back should enable handling the multi cyclone In front of the boiler it is necessary to ensure easy opening of all doors and space for dedusting elements Picture 3 Posi...

Страница 58: ...um power leading to condensation in the boiler Take into account the necessary minimum space required to access the safety elements and to execute cleaning and service operations of electrical and mec...

Страница 59: ...e chimney must also have a cleaning door and they must seal well The chimney exit on the roof has to be in accordance with certain regulations There are two different cases if the angle of the roof is...

Страница 60: ...of the boiler from soot by using compressed air In order to achieve effective dedusting it is necessary to do the whole installation by following regulatory standards for this area It is necessary to...

Страница 61: ...t can be horizontal or vertical The air tank and safety valve have to be certified The user of the equipment under pressure is obliged to control the tank and safety valve regulated by the examination...

Страница 62: ...mination and inspection rulebook for the equipment under pressure 3 5 Installing multi cyclone Models TKAN 80 Integra and TKAN 100 Integra do not have the pre integrated cyclonebut they have the fan o...

Страница 63: ...e The storage is used to collect larger particles extracted from flue gases It has the opening mechanism that serves to separate the storage from the body in order to empty the storage Cleaning the mu...

Страница 64: ...ressed air catridge 6 Impulse electric valve 7 Firing and ignition door 8 Ash dump 9 Furnace lining 10 Coils for automatic ash ejection from furnace 11 Motor for initiating spiral for automatic cleani...

Страница 65: ...65 Picture 9 The design with dimensions and connection ports for TKAN 80 Integra i TKAN 100 Integra Picture 10 The design with dimensions and connection ports for TKAN 150 Integra...

Страница 66: ...for safety group D5 Connection for thermal valve insurance swelling D6 Connection for probe of thermal valva insurance swelling In the dimensions drawing for TKAN 200 Integra TKAN 250 Integra and TKAN...

Страница 67: ...05 1260 1260 A1 1788 2276 2394 2942 3455 3455 As 606 1006 1006 1394 1394 1394 B 1020 1456 1456 1830 1830 1830 B1 1655 1817 3099 3386 3809 3809 B2 1595 1767 2729 2988 3414 3414 C 1507 1507 2080 2515 25...

Страница 68: ...rn valve 4 Shut off valve 5 Dirt sifter 6 Closed expansion vessel 7 Hot sanitary water boiler 8 Three way mixing valve 9 Safety valve 10 Control unit regulator 11 External temperature sensor 12 Pipe t...

Страница 69: ...the buyer One copy of the warranty is sent to the manufacturer If the warranty isn t followed it isn t valid Only boilers initiated by the licensed technician are subjected to a complete two year warr...

Страница 70: ...ystem of operation of the touch screen as well as how you can move through the structure of the screen and make adjustments Picture 13 Display of home pages 1 and 2 A black circle means that the eleme...

Страница 71: ...71 Picture 14 Quick access to some system functions Picture 15 System operating without error...

Страница 72: ...72 Slika Prikaz glavnog dispelja i podmenija Picture 17 Dispay of main menu and submenus Picture 16 How error screen looks and list of errors...

Страница 73: ...73 Picture 18 Display screen functions...

Страница 74: ...74 CHRONO MODE To change the chrono program press the CHRONO icon on the Home screen Chrono mode selection day monthly yearly Change Settings Picture 19 Chrono mode...

Страница 75: ...ed for advanced settings Control panel reset a function that allows the control panel to be reset Sound This function allows the user to turn on off the sounds broadcast from the control panel System...

Страница 76: ...r23 Sanitary water sensor Er25 Cleaning engine malfunctioned Cleaning Engine Er34 Pressure dropped below the minimally allowed value limit Er35 Pressure is above the maximally allowed value limit Misc...

Страница 77: ...r guides is shown in the figure Position is important in the nominal operation of the boiler Picture 21 Fan valve position only for TKAN 80 Integra and TKAN 100 Integra Picture 22 Valve guide position...

Страница 78: ...command do it to the top of the parts made of gray cast iron as shown in Picture 23 Picture 23 Pellet level display Now that we have the pellets in the combustion chamber and when it is in the zone of...

Страница 79: ...met the boiler enters the running mode RUN MODE The boiler is in the running mode while RUN MODE is shown on the display except for the current water temperature in the boiler Wait for 20 to 30 minut...

Страница 80: ...boiler or set temperature of the room thermostat Picture 25 The representation of the perfect combustion of pellets Warning It is mandatory to analyze flue gases upon installing the boiler Measure per...

Страница 81: ...CO5 3 6 CO6 4 5 CO7 5 4 C11 0 9 Table 4 Changing the dosing time of the conveyor in the operating mode The calculated values belong to the range defined by parameters P27 and P05 Picture 27 Changing t...

Страница 82: ...ng mode 7 3 4 Changing the set water temperature in the boiler The men for changing the desired temperature It is limited by the minimum and maximum values To change follow the next steps Picture 29 C...

Страница 83: ...riod a few minutes Group III The boiler successfully ignited and was working for a few hours Reached the set temperature and for a longer time there is no need to turn on neither the dosing system nor...

Страница 84: ...M 7 The boiler is switched from automatic to manual operation mode If during the entire ignition phase the heater light isn t on then the boiler is certainly in manual mode How to solve PROBLEM 7 Swit...

Страница 85: ...lue gases is noticeable at the moment of refilling the furnace with pellets How to solve PROBLEM 4 Raise the flue gas temperature for the system to enter RUN MODE which is a parameter of Th09 In this...

Страница 86: ...e maintenance phase The boiler apart from running the flame maintaining phase does not have enough pellets to start and run in normal mode Removing the cause of this error 1 Reduce parameter T32 that...

Страница 87: ...ases utilization of the boiler and leads to excessive temperatures in the furnace which can cause deformations to it that is to the lower door 4 Cleaning the multi cyclone should be done once a month...

Страница 88: ...ile using it it is necessary to deal with the condensation and to coat the entire boiler from inside with basic cleaners or at least with aqueous solution of builder s lime That way the neutralization...

Страница 89: ...electric connections from the technical instruction manual especially characteristics of the room thermostat characteristics of the mains voltage which has to be within certain limits The user has to...

Страница 90: ...g holes parts of cellular safety transporter valve made of grey and modular cast iron 3 Warranty period doesn t apply unless the regular maintenance is done after each heating season in case of the re...

Страница 91: ...g company The maintenance procedure performed by technicians performing regular yearly maintenances authorized by the company include the following operations NOTICE The servicing technician is oblige...

Страница 92: ...om the boiler itself falling in user s mistake or pellet manufacturer s mistake Radijator inzenjering charges the value ot the bearings 8 Inspect the sharpness of rotor s edges 9 Remove the fle gases...

Страница 93: ...prodaje Date of Sale Potrosa ima sva prava na osnovu Zakona o za titi potro a a Sl glasnik RS br erbia62 2014 Garancija ne isklju uje niti uti e na prava potro a a koja proizilaze iz zakonske odgovor...

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