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Information

 

 

 

 

Page 4

 

1.  General Information 

 

The following instructions  will help you achieve a satisfactory installation of your Roloid gear pump,  
 
Roloid pumps are of simple design using a minimum number of moving parts ensuring that if correctly installed 
will provide the best possible conditions for a long and trouble free operation. 
 
All units are tested and checked prior to despatch, a great deal of care is taken in packing and shipping 
arrangements to ensure that the unit arrives at the customer in the approved condition. 

2.  External Protection 

 

All Roloid gear pumps are provided with protection against normal weather conditions. Where pumps are to 
operate in extreme conditions, or where they are to stand for long periods without running, e.g. during plant 
construction, consult our application engineers so that arrangements for adequate protection can be made. 

3.  Reading the Nameplate 

 

 

 

3.1  Unit Identification 

 

When requesting further information, or service support quote the following information from the nameplate: 

 

Pump Size and Rotor 

 

Serial number / Year of Manufacture 

 

3.2   Pump Unit Rating

 

 

The flow capacity rating (litres/min) pump speed (rpm) and operating pressure are marked on the nameplate – 
Check that these details match the requirements of the machine prior to installation 

 

3.3  

 

Group/Category 

 

 

Only pumps specifically selected for use in a potentially explosive atmosphere will be factory engraved with 
the Ex group/category. 

4.  The 

 Marking 

 

Roloid pumps with       marking are specifically selected for use as a component of an industrial system 
operating in a potentially explosive atmosphere 

 

Provided the pump is correctly selected, Ex marked and installed in accordance with these instructions it will 
comply with the EU directive 94/9EC (ATEX 100a)  

 

Pumps must be selected by our application engineers for use only in the following potentially explosive 
atmospheres: 
Hazard Group II Cat 2 (zones 1 & 21) or Group II Cat 3 (zones 2 & 22) Temperature class T3, T4 or T5 
Motors, couplings, or any other equipment fitted to the pump must also comply with this directive. 

 

If the pump is supplied as a motorised package it is important to check the nameplates of both the pump and 
the motor (or any other equipment fitted) corresponds with the classification of the potentially explosive 
atmosphere in which the unit is to be installed.  

Содержание Benzlers Roloid Gear Pump

Страница 1: ...IRGP 2 00GB1211 Roloid Gear Pump Installation Maintenance...

Страница 2: ...Shaft mounted helical speed reducers Series C Right angle drive helical worm geared motors reducers Series BD Screwjack worm gear unit Series G Helical parallel shaft bevel helical right angle drive g...

Страница 3: ...electrical equipment and isolate power before working on the unit or associated equipment in order to prevent the machinery being started 7 Installation Maintenance and Storage a In the event that eq...

Страница 4: ...rication 7 7 Motor Connections 8 8 Starting Up 8 9 Operation 9 1 Noise 8 9 2 General Safety 8 9 3 Gear units for use in a potentially explosive atmosphere 8 10 Maintenance 10 1 Prior to any Maintenanc...

Страница 5: ...nt We will upon a reasoned request from national authorities provide any relevant information on its products Warranty Conditions We arrant our products to be free of defects for a period of 12 months...

Страница 6: ...of Manufacture 3 2 Pump Unit Rating The flow capacity rating litres min pump speed rpm and operating pressure are marked on the nameplate Check that these details match the requirements of the machine...

Страница 7: ...requirements of the machine the pump unit is to be installed on 5 2 3 Thoroughly clean the shaft and mounting surfaces that are to be used of anti corrosion agents using a commercially available solv...

Страница 8: ...should be 75 of the values listed below Fit shaft coupling guards where appropriate Bolt Size Torque 10 Nm M16 M6 M8 M10 M12 25 Nm 50 Nm 85 Nm 200 Nm M20 M24 M30 M36 1220 Nm 2150 Nm 350 Nm 610 Nm Tabl...

Страница 9: ...hose marked on the nameplate 5 8 7 Pumped media must contain a lubricant and not contain any solid matter Petrol and Solvents are not permitted 5 8 8 For units operated with inverter drives check moto...

Страница 10: ...s locks fitted to prevent personal injury during assembly 8 1 4 Starting up should only be performed or supervised by suitably qualified personnel Caution Any deviation from normal operating condition...

Страница 11: ...rn seals clean away any sealant and degrease the housing facings 5 Warning rubber gloves should be worn when handling worn oil seals 10 2 4 Fit new seals Apply grease to the seal 2 lip and outer ring...

Страница 12: ...ckages Check that valves and other safety devices are working correctly Check that the size and design of the delivery line meets the specification of the pump Speed Too High Check drive speed is appr...

Страница 13: ...oupling diameter can be calculated in both the vertical and horizontal planes The maximum error of angularity should be checked and adjusted to be within the coupling manufacturer s recommendations If...

Страница 14: ...riving 13 Bearings set of 4 22 Foot Fastenings 5 Foot 14 Ring Dowels x2 23 Cover Fastenings 6 Rotors set of 4 15 Jointing x2 24 Nameplate 7 Adaptors set of 4 16 Body Fastenings 25 Nameplate Fastenings...

Страница 15: ...36 34 03 00 Fax 45 36 77 02 42 FINLAND Oy Benzler AB Vanha Talvitie 3C FI 00580 Helsingfors Finland Tel 358 9 340 1716 Fax 358 10 296 2072 SWEDEN NORWAY AB Benzlers Porfyrgatan 254 68 Helsingborg Swe...

Страница 16: ...0 Finland 358 9 3401716 Germany 49 800 3504000 Italy 39 02 824 3511 Sweden 46 42 186800 The Netherlands 31 77 3245900 www benzlers com Radicon Thailand 66 38459044 United Kingdom 44 1484 465800 USA 1...

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