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Installation

 

 

 

 

Page 6

 

5.5. Mounting to Base Foundation or Machine Flange 

 

 

5.5.1.  Ensure the base foundation or machine flange mounting surface is flat¹, vibration absorbing and 

torsionally rigid.  ( 

¹ Maximum permissible flatness error for the mounting surface is 0.12mm) 

 

 

 

5.5.2.  Align the pump unit with the driving shaft or motor shaft (see Appendix 1). 

 

Note:   It is important to ensure when aligning unit on a base plate or flange that all machined 
mounting points are supported over their full area. 

 

Check that all mounting points are fully supported and adjust if necessary by using steel 
packing’s. If steel packing’s are used between the equipment and base plate, these 
packing’s should be placed at either side and as close to the foundation bolt as possible. 

 

During final bolting ensure the pump unit, base plate or flange is not distorted as this could 
cause strains in the pump housing resulting alignment errors of shafts and rotors. 

 

Secure using heavy duty bolts to ISO grade 8.8 minimum. 

      

Torque tighten the bolts to value’s specified in Table 1 except for aluminium flange motors,  
Bolt torques for aluminium flanged motors should be 75% of the values listed below: 

 

Fit shaft /coupling guards where appropriate. 

 

                                           Bolt Size                         Torque 

10 Nm

  M16

M6
M8

  M10
  M12

25 Nm
50 Nm
85 Nm

200 Nm

  M20
  M24
  M30
  M36

1220 Nm
2150 Nm

350 Nm
610 Nm

 

Table 1 

5.6. Mounting to Pipe Work 

 

 

5.6.1.  It is recommended that suitable priming facilities i.e. U-shaped bends are installed in the pipe work 

at the suction side to prevent the pump starting dry, a filling port should be provided at the highest 
point of the suction pipe work for initial priming, where the pump ports are to be mounted vertically a 
non-return valve (or similar) should be incorporated in the suction line. 

 

5.6.2.  It is essential priming facilities are provided where a suction lift of greater than 2.4 Metres is 

required or the pump is to be used in a potentially explosive (ATEX) atmosphere  

 

5.6.3.  If the pump is to be connected to rigid pipe work ensure the pipes and fittings are made correctly to 

size so that errors in the pipe work when bolted to the pump do not impose strains in the pump 
housing resulting alignment errors of shafts and rotors. 

 

5.6.4.  For pumps operating at differential pressures of over 13 Bar (20 Bar Maximum) it is recommended 

that the pipe flanges are jointed as shown below: 

 

 

 

Types of joints recommended for pressures over 13 Bar 

(Fibre Washers and Steel Adapters are not supplied) 

Содержание Benzlers Roloid Gear Pump

Страница 1: ...IRGP 2 00GB1211 Roloid Gear Pump Installation Maintenance...

Страница 2: ...Shaft mounted helical speed reducers Series C Right angle drive helical worm geared motors reducers Series BD Screwjack worm gear unit Series G Helical parallel shaft bevel helical right angle drive g...

Страница 3: ...electrical equipment and isolate power before working on the unit or associated equipment in order to prevent the machinery being started 7 Installation Maintenance and Storage a In the event that eq...

Страница 4: ...rication 7 7 Motor Connections 8 8 Starting Up 8 9 Operation 9 1 Noise 8 9 2 General Safety 8 9 3 Gear units for use in a potentially explosive atmosphere 8 10 Maintenance 10 1 Prior to any Maintenanc...

Страница 5: ...nt We will upon a reasoned request from national authorities provide any relevant information on its products Warranty Conditions We arrant our products to be free of defects for a period of 12 months...

Страница 6: ...of Manufacture 3 2 Pump Unit Rating The flow capacity rating litres min pump speed rpm and operating pressure are marked on the nameplate Check that these details match the requirements of the machine...

Страница 7: ...requirements of the machine the pump unit is to be installed on 5 2 3 Thoroughly clean the shaft and mounting surfaces that are to be used of anti corrosion agents using a commercially available solv...

Страница 8: ...should be 75 of the values listed below Fit shaft coupling guards where appropriate Bolt Size Torque 10 Nm M16 M6 M8 M10 M12 25 Nm 50 Nm 85 Nm 200 Nm M20 M24 M30 M36 1220 Nm 2150 Nm 350 Nm 610 Nm Tabl...

Страница 9: ...hose marked on the nameplate 5 8 7 Pumped media must contain a lubricant and not contain any solid matter Petrol and Solvents are not permitted 5 8 8 For units operated with inverter drives check moto...

Страница 10: ...s locks fitted to prevent personal injury during assembly 8 1 4 Starting up should only be performed or supervised by suitably qualified personnel Caution Any deviation from normal operating condition...

Страница 11: ...rn seals clean away any sealant and degrease the housing facings 5 Warning rubber gloves should be worn when handling worn oil seals 10 2 4 Fit new seals Apply grease to the seal 2 lip and outer ring...

Страница 12: ...ckages Check that valves and other safety devices are working correctly Check that the size and design of the delivery line meets the specification of the pump Speed Too High Check drive speed is appr...

Страница 13: ...oupling diameter can be calculated in both the vertical and horizontal planes The maximum error of angularity should be checked and adjusted to be within the coupling manufacturer s recommendations If...

Страница 14: ...riving 13 Bearings set of 4 22 Foot Fastenings 5 Foot 14 Ring Dowels x2 23 Cover Fastenings 6 Rotors set of 4 15 Jointing x2 24 Nameplate 7 Adaptors set of 4 16 Body Fastenings 25 Nameplate Fastenings...

Страница 15: ...36 34 03 00 Fax 45 36 77 02 42 FINLAND Oy Benzler AB Vanha Talvitie 3C FI 00580 Helsingfors Finland Tel 358 9 340 1716 Fax 358 10 296 2072 SWEDEN NORWAY AB Benzlers Porfyrgatan 254 68 Helsingborg Swe...

Страница 16: ...0 Finland 358 9 3401716 Germany 49 800 3504000 Italy 39 02 824 3511 Sweden 46 42 186800 The Netherlands 31 77 3245900 www benzlers com Radicon Thailand 66 38459044 United Kingdom 44 1484 465800 USA 1...

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