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Owner’s Manual:

05995

1784779 Rev X

ECO 18-0034

July 2018

www.radiaproducts.com (PHONE) 800-221-1083 | (INTL) +1-763-533-2969 | (FAX) 763-533-0015

PROBLEM

CAUSE

REMEDY

Machine won’t operate

Emergency switch activated

Turn switch knob 1/4-turn clockwise to

disengage

Power switch not on/circuit breaker

tripped

Turn the power switch on, or reset the circuit

breaker

Machine door does not activate door

switch

Replace the magnetic door switch

Building circuit breaker or fuse blown Reset breaker or replace fuse

Power cord is damaged

The power cord must be replaced by the

manufacturer, its service agent or a similarly

qualified person in order to avoid a hazard

Not connected to power source

Plug the cord into an appropriately grounded

outlet

Pail moves inside the clamping

plates

Top clamp pad worn

Replace pad

Pail damaged

Replace pail

Lead screw dirty or fouled

Clean and lubricate lead screw

Clamp force needs adjustment

Contact RED DEVIL EQUIPMENT Co.

Customer Care

Motor hums but mixer won't run

Motor drive belt loose or off

Contact RED DEVIL EQUIPMENT Co.

Customer Care

Faulty motor

Motor fails to run, skips mix

cycle

Low voltage

Plug the machine into a dedicated circuit or

one with sufficient voltage

Clamp stuck

Cans loaded improperly or wire

connection problem

Reverse DC motor by turning stud or replace

or repair the faulty wire

Machine doesn’t shut off at the

end of a mixing cycle

Faulty controller

Contact RED DEVIL EQUIPMENT Co.

Customer Care

Machine doesn’t shut off when

the door is opened

Faulty magnetic door switch

Contact RED DEVIL EQUIPMENT Co.

Customer Care

Increasing mechanical noise

Bearings worn or damaged

Contact RED DEVIL EQUIPMENT Co.

Customer Care

Foreign material under clamp frame

Remove foreign material

Noticeable vibration

Machine is not level

See section 3.3 for leveling instructions

7. Troubleshooting

Radia

Содержание 05995-E5 05995-E6

Страница 1: ...www radiaproducts com PHONE 800 221 1083 INTL 1 763 533 2969 FAX 763 533 0015 Owner s Manual 5995 Agitar Multi Size Mixer Models 0 5995 ...

Страница 2: ...ontainer s Operation 5 1 One Gallon Test 5 2 E Stop Test 5 3 Five Gallon Test 5 4 Door Lock Override Care and Maintenance 6 1 Cleaning 1 2 3 4 5 6 Trouble Shooting Wiring Diagram 8 1 PB and PB RR Models 8 2 PBDL Model 8 3 E5 and E6 Models 8 4 P3 Model Exploded Views 9 1 Middle Frame and Main Drive 9 2 Shroud Assembly 9 3 Door Lock Assembly 9 4 Clamp Frames 9 5 Control Panels 9 6 P3 Electrical Comp...

Страница 3: ...he machine prior to use The three main safety notifications used in this manual and on the warning labels are WARNING CAUTION and NOTICE They have specific meanings and indicate the potential 1 1 Safety Precaution Labels Part No 1784963 MOVING PARTS INSIDE PARTES EN MOVIMENTO PIE CES EN MOVEMENT Do not open door until machine comes to complete stop moving parts inside could cause serious injury No...

Страница 4: ...nment All containers must be properly sealed and void of leaks Esta máquina no tiene la clasificatión de prueba de explosion Revise la etiqueta del producto la hoja informativa de datos de seguridad su clasificatión HMIS antes de mezclar y exposiciones de materiales peligrosos para determinar los peligros potenciales Use en un ambiente seco y bien ventilado donde polvo y vapores inflamables no est...

Страница 5: ... machine comes to a complete stop To avoid electric shock don t get the timer control panel or wiring wet Keep the work area free of clutter and electrical cords Avoid extension cords To minimize the risk of improper electrical grounding extension cords are not recommended If an extension cord is unavoidable consult a qualified electrician to determine what type of extension cord will satisfy the ...

Страница 6: ...nstalling and removing a pail before mixing for the first time An optional Riser Leg Kit is available for additional height adjustments Please see the Ordering section for additional information Keep this manual for future reference Unit Size W 28 in 71 cm D 28 in 71 cm H 46 5 in 118 11 cm Weight 440 lb 200 kg Electric Service 05995 PB PB RR and P3 110 V 60 Hz Requires a 20 A dedicated circuit 059...

Страница 7: ...e machine 1 Follow the electrical connection instructions described in section 1 2 and 2 2 2 Turn the machine on 3 Push the E STOP and unplug the machine when the top plate reaches the upmost position 4 Remove any remaining packing material including the wood clamping blocks 5 Verify that the machine is level B A 1 Clamp a five gallon pail in the machine as per the instructions in Section 4 1 Inst...

Страница 8: ...total number of cycles the machine has performed Colorant Only C Short cycle of 30 seconds Two minute mix cycle D Push to set a two minute cycle Three Minute Cycle E Push to set a three minute cycle E Stop F Only use to immediately cut the power to the machine Raise Clamp G Press to raise the clamp to the next height level Mixing H Indicates when a cycle is in progress A B C D E F G H 4 1 Control ...

Страница 9: ...inet door and start the machine INSTALL A 5 GALLON PLASTIC PAIL Follow steps 1 4 but do not use the wooden disk A under the pail A Type of Pail Example Metal Pail Screw Top Center the foam pad on top of the pail Be sure the cutout fits near the cap Metal Pail Snap In Plug Cover the plug with the foam cover Be sure the cutout faces the center Plastic Pail Screw Top Center the foam pad on top of the...

Страница 10: ...Remove the pail s of mixed paint Do not load containers of different heights into the mixer Shorter containers will come loose during use and damage the shaker and containers The machine can mix up to four one gallon OR four one pint containers at a time Four four liter containers will not fit 1 Arrange the containers as close as possible to each other and in the center of the lower clamp plate A ...

Страница 11: ...r vibration that may indicate an uneven condition 3 Remove the pail when the cycle ends and the clamp has retracted 1 Load a container per Section 4 2 Install Containers 2 Press the green yellow or blue button to initiate a mixing cycle 3 After several seconds of mixing press the E STOP switch The machine will stop running Pull the E STOP back out The red mixing light will begin to flash indicatin...

Страница 12: ...sing lukewarm water and mild detergent for water based glycol colorants To preserve the appearance of the machine do not use abrasives to clean machine surfaces Do not let paint dry on the lead screw threads Wipe wet paint off immediately and re grease the lead screws LUBRICATION Lubricate the machine according to the following schedule to ensure optimal performance and extend component life Lubri...

Страница 13: ...Lead screw dirty or fouled Clean and lubricate lead screw Clamp force needs adjustment Contact RED DEVIL EQUIPMENT Co Customer Care Motor hums but mixer won t run Motor drive belt loose or off Contact RED DEVIL EQUIPMENT Co Customer Care Faulty motor Motor fails to run skips mix cycle Low voltage Plug the machine into a dedicated circuit or one with sufficient voltage Clamp stuck Cans loaded impro...

Страница 14: ...ON AMBER MED CYCLE ORANGE ORANGE GRAY GRAY 5784874 BUTTON WHITE RAISE 8 9 10 11 12 13 14 123456 5784871 12VDC CYCLE COUNTER WHITE BROWN 1 2 3 4 5 6 7 5784868 WIRE HARNESS MOTOR 5784890 POWER HARNESS 5784832 HARNESS WIRING 5784867 CORD POWER 5784798 MOTOR DC GEAR 90V 5784869 WIRING HARNESS DOOR SWITCH 9784804 DOOR SWITCH MAGNETIC WHITE WHITE 2 1 C5 CONTROLLER 5784787 TO CONTROLLER J1 TO CONTROLLER ...

Страница 15: ... Manual 05995 1784779 Rev X ECO 18 0034 July 2018 www radiaproducts com PHONE 800 221 1083 INTL 1 763 533 2969 FAX 763 533 0015 8 Wiring Diagram 8 2 PBDL Model Wiring Diagrams Continued Wiring Diagrams Continued ...

Страница 16: ...NG HARNESS DOOR SWITCH 5784799 MOTOR DC GEAR 180V 5784867 CORD POWER 5784832 HARNESS WIRING 5787431 POWER HARNESS 5784868 WIRE HARNESS MOTOR 1 2 3 4 5 6 7 BROWN WHITE 5784871 12VDC CYCLE COUNTER 123456 8 9 10 11 12 13 14 5784874 BUTTON WHITE RAISE GRAY GRAY 5784889 VOLTAGE INDICATION JUMPER 220V ONLY YELLOW ORANGE ORANGE 5782583 BUTTON AMBER MED CYCLE DK BLUE DK BLUE 5782585 BUTTON BLUE LONG CYCLE...

Страница 17: ...7 Owner s Manual 05995 1784779 Rev X ECO 18 0034 July 2018 www radiaproducts com PHONE 800 221 1083 INTL 1 763 533 2969 FAX 763 533 0015 Wiring Diagrams Continued 8 4 P3 Models Wiring Diagrams Continued ...

Страница 18: ...10 9784853 SCREW HEX M8 X 1 25 X 25 11 8785119 COUNTERWEIGHT ASSY HYBRID 3990 ID Description 12 9783372 Carriage Bolt 1_2 13 X 1 75 13 9784855 CARRIAGE BOLT M10 X 1 5 X 25MM 14 9784746 WASHER FLAT 1_2 HARDENED 15 6784972 STRUT AND MOUNT ASSEMBLY 16 9784835 NUT M10 X 1 5 NYLON LOCK CL 8 17 6786031 MOTOR AC 1 HP 60 50hz 56CY E5 Model 18 8784155 Pulley Motor 19 9784906 Pulley Motor 50 HZ E5 Model 20 ...

Страница 19: ...CKET HEAD TORX 10 32 X 38 14 9784859 SCREW HEX HD SEMS M6 X 1 X 12 15 9784860 NUT KEPS M5 X 0 8 16 9784863 PLUG HOLE 750 DIA HEYCO 1693 BLACK 17 9784886 strain relief power cord ID Description 18 9784995 WASHER 203 ID X 500 OD X 093 19 9785014 SCREW BUTTON HD CAP 10 32 X 625 20 9785537 WASHER NEO 195 ID 438 OD 093T 21 9785721 FOOT GLIDER 1_2 13 22 9785909 PANEL DOOR GLASS 3990 23 9785910 PLATE STR...

Страница 20: ...NE FILTER 15 AMP 120 250 V 50 60 HZ 15 9785909 PANEL DOOR GLASS 3990 16 9785956 WASHER FENDER 10 203 X 75OD 17 9785014 SCREW BUTTON HD CAP 10 32 X 625 18 9784771 HINGE DOOR 3990 19 9785721 FOOT GLIDER 1_2 13 20 9760514 Washer 1_4 SAE 281 ID BOM ID Description 21 9782520 ROLLER 22 9784856 NUT KEPS M6 X 1 0 23 9785537 WASHER NEO 195 ID 438 OD 093T 24 9787205 BRACKET ROLLER 5995 25 9783385 Screw 10 3...

Страница 21: ...50 DIA MMC 98335A049 7 9787424 SCREW SOCKET HD CAP 10 32 X 25 8 5787371 SENSOR OPTICAL DOOR LOCK 5995 9 9787425 SCREW HEX M5 X 0 8 X 10MM 10 9787742 SCREW HEX M3 X 0 5 X 16 BOM ID Description 11 9787428 COVER LOCK 12 9787425 SCREW HEX M5 X 0 8 X 10MM 13 9780749 Washer Flat 10 14 9787422 WASHER FLAT SS 318 ID X 750 OD X 026 034 TH SEASTROM 5710 577 30 15 9787429 RETAINING RING EXTERNAL 312 SHAFT 16...

Страница 22: ...24 28 4 32 27 26 17 47 3 46 39 8 6 45 34 37 7 36 25 38 35 42 14 30 29 15 13 31 33 39 47 48 20 19 2 1 18 10 38 46 16 9 21 42 5 22 26 4 30 25 24 17 45 3 44 37 8 6 43 32 35 12 7 34 23 36 33 40 14 28 27 15 13 29 31 11 41 9 4 Clamp Frame Models PB PB RR E6 and P3 PART NUMBERS LISTED MAY ONLY BE AVAILABLE IN KIT FORM OR AS AN ASSEMBLY Exploded Views Continued Exploded Views Continued ...

Страница 23: ...MP THREADED M14 X 2 22 9783651 SHAFT COLLAR 9_16 23 9784757 SCREW CLAMP 3990 24 9783653 Thrust Bearing 25 9783654 bronze bearing 26 9784920 WASHER FLAT 562ID X 1 25OD X 090 27 9783072 Lead Screw Nut 28 9783498 Key Square 125_ 75 29 9784758 BEARING 2 BOLT FLANGED 30 9784840 SCREW HEX M6 X 1 X 25 31 9784841 NUT M6X1 NYLON LOCK 32 9783491 Timing Pulley 33 9784846 SCREW SET TORX 1_4 28 X 375 34 976051...

Страница 24: ...USH BUTTON BLUE 7 5784874 PUSH BUTTON WHITE 8 5785315 Circuit Breaker 20 Amp Pop out BOM ID Description 9 5787408 POWER SWITCH DPST 20 AMP 10 5787560 LED PANEL MOUNT HIGH BRIGHTNESS RED 11 9784860 NUT KEPS M5 X 0 8 12 1784879 DECAL 3990 13 1784876 DECAL TIMER AGITAR 14 5784871 COUNTER 12 VDC 15 9784198 Screw Pan hd thd forming 4 x 38 16 16 5782445 POWER SWITCH P3 Model only 9 5 Push Button Control...

Страница 25: ...5786240 LINE FILTER 15 AMP 120 250 V 50 60 HZ 2 5787532 RELAY 120VAC COIL 10 AMP 250VAC 3 6787754 VFD 120VAC 1 PH IN 230V 3 PHASE BOM ID Description 4 9784934 NUT KEPS M4 X 0 7 5 9787710 SCREW SELF TAP BLUNT 6 X 25 LONG PART NUMBERS LISTED MAY ONLY BE AVAILABLE IN KIT FORM OR AS AN ASSEMBLY Exploded Views Continued Exploded Views Continued 9 6 P3 Electrical Components ...

Страница 26: ...URE DOOR LOCK BOARD SMALL 5995PBDL 2 5787707 DOOR LOCK BOARD SMALL 5995DL 3 5786240 LINE FILTER 15 AMP 120 250 V 50 60 HZ 4 9787740 SCREW HEX M4 X 0 7 X 12 BOM ID Description 5 9784860 NUT KEPS M5 X 0 8 6 9787740 SCREW HEX M4 X 0 7 X 12 PART NUMBERS LISTED MAY ONLY BE AVAILABLE IN KIT FORM OR AS AN ASSEMBLY Exploded Views Continued 9 7 DL Electrical Components Exploded Views Continued ...

Страница 27: ... 5 4 ID Description 1 9787208 Riser Weldment Roller Rack 5995 2 9781711 NUT 1_2 13 3 9785721 FOOT GLIDER 1_2 13 ID Description 4 9780214 Washer 1_2 LOCK 5 9785862 SCREW HEX 1_2 13 X 75 LG 6 6 6784030 Riser Kit 9 8 Riser Models PB RR Exploded Views Continued PART NUMBERS LISTED MAY ONLY BE AVAILABLE IN KIT FORM OR AS AN ASSEMBLY Exploded Views Continued ...

Страница 28: ...ordering replacement parts GENERAL PARTS REPLACEMENT POLICIES While your machine is under warranty do not attempt on site repair or parts replacement without first contacting RADIA to protect your warranty After the warranty expires replacement parts and recommendations for on site servicing are available from RADIA Please Customer Care for assistance RESTOCKING FEE A restocking fee will be charge...

Страница 29: ... Radia component parts modification or use for non intended purposes Nor shall Radia be liable for malfunction damage or wear caused by the incompatibility of Radia equipment with structures accessories equipment or materials not supplied by Radia Subject to the limitations set forth above Radia shall i repair or replace the equipment or the defective part or ii credit or refund the price of such ...

Страница 30: ...30 Owner s Manual 05995 1784779 Rev Y ECO 18 0034 July 2018 www radiaproducts com PHONE 800 221 1083 INTL 1 763 533 2969 FAX 763 533 0015 Notes ...

Страница 31: ...31 Owner s Manual 05995 1784779 Rev X ECO 18 0034 July 2018 www radiaproducts com PHONE 800 221 1083 INTL 1 763 533 2969 FAX 763 533 0015 Notes ...

Страница 32: ...ail www radiaproducts com For sales or service please contact RADIA Attn Customer Service Department 14900 21st Ave N Plymouth Mn 55447 USA 800 211 1083 763 533 2969 763 533 0015 info radiaproducts com Owner s Manual 05995 1784779 Rev Y ECO 18 0034 July 2018 For instructional How To videos please visit www radiaproducts com ...

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