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910161 

Hydraulic Rail Drill

 

 

Phone: (262) 637-9681  
Email

[email protected]

 

www.racinerailroad.com

 

1.2023 Rev 3.1 

Original Instructions 

Page 11  

 

Hydraulic Hose Recommendation 

Hydraulic Hose Recommendation  

Flow Per Circuit 

Length Each Hose  

Use 

Inside Diameter  

SAE Spec Hose  

(Wire Braid) 

SAE Spec Hose 

(Fiber Braid) 

GPM 

LPM 

Feet 

Meter 

 

Inch 

MM 

 

 

5 to 8 

19 to 30 

To 50 

To 15 

Both 

1/2 

13 

SAE 100R1-8 

100R7-8 

5 to 8 

19 to 30 

51 to 100 

15 to 30 

Both 

5/8 

16 

SAE 100R2-10 

SAE 100R8-10 

5 to 8 

19 to 30 

100 to 300 

30 to 90 

Pressure 

Return  

5/8 

3/4 

16 

19 

SAE 100R2-10 

SAE 100R1-12 

SAE 100R8-10 

SAE 100R7-12 

9 to 12 

34 to 45 

To 50 

To 15 

Both 

5/8 

16 

SAE 100R2-10 

SAE 100R8-10 

9 v 12 

34 to 45 

51 to 100 

15 to 30 

Pressure 

Return 

5/8 

3/4 

16 

19 

SAE 100R2-10 

SAE 100R3-12 

SAE 100R8-10 

SAE 100R7-12 

9 to 12 

24 to 45 

100 to 200 

30 to 60 

Pressure 

Return 

3/4 

19 

25.4 

SAE 100R2-12 

SAE 100R1-16 

SAE 100R8-12 

SAE100R7-16 

The rated working pressure of the hydraulic hose must be at least 2500 psi / 173 bar. 

Hydraulic Fluid Recommendation 

Inspect hoses for cuts, crushing, leaks, or abrasion, 
which may be a safety hazard or reduce fluid flows.  

The following fluids work well over a wide temperature 
range at startup, allow moisture to settle out, and resist 
biological growth likely in cool operating hydraulic 
circuits. 

Others that meet or exceeds the specifications of these 
fluids may also be used.

 

Type 

Hydraulic fluid 

Amsoil 

AWH ISO 32 

Chevron 

Rando HD Premium Oil MV ISO VG 32  

Rando HDZ ISO 32 

Gulf 

Harmony AW ISO Multi-Grade 32 

Mobil 

DTE Oil Excel 32 

Schaeffer 

Dilex Supreme Hydraulic Fluid w/ 
Dynavis ISO 46. 

Shell 

Shell Tellus S2 VX 32 

Sunoco 

Sunvis 1032 HVI Hydraulic Oil 

Tool Connecting Procedures  

1.  Stop the engine before connecting the tool and or hoses to the OFF power unit, and when switching 

hoses or tools.  

2.  Turn the hydraulic on/off valve to the off position before starting the engine.  

Make sure all hoses are connected for correct flow direction to and from the tool being used.  

When routing hose in the work area, position them where personnel will not be at risk of tripping over 
them where vehicles can run over the hoses. Do not lay hose over sharp objects.  

 

Pressurized fluid escaping from a damaged hose can penetrate the 
skin and be injected in the body causing injury or death. 

Do not pull on hoses to drag the power unit or tool

Содержание 910161

Страница 1: ...road Products 1955 Norwood Court Mount Pleasant WI 53403 Phone 262 637 9681 Fax 262 637 9069 Email custserv racinerailroad com www racinerailroad com Hydraulic Rail Drill 910161 Operating and Maintena...

Страница 2: ...d com www racinerailroad com 1 2023 Rev 3 1 Original Instructions Page 2 Hydraulic Rail Drill 910161 Record of Changes Rev No Date Description of Changes Rev 2 10 2018 Engineering updates manual forma...

Страница 3: ...10 Hose Types 10 Hydraulic Hose Recommendation 11 Hydraulic Fluid Recommendation 11 Tool Connecting Procedures 11 Connecting Hoses 12 Disconnecting Hoses 12 Setting for Open Center or Closed Center 1...

Страница 4: ...910161 Hydraulic Rail Drill Phone 262 637 9681 Email custserv racinerailroad com www racinerailroad com 1 2023 Rev 3 1 Original Instructions Page 4 Parts 26 Section 6 Warranty Terms and Conditions 31...

Страница 5: ...or the specified purpose This instruction manual should be kept throughout the life of the tool The operator of this tool should Have access to this operation instruction Read and understand this oper...

Страница 6: ...nd may result in severe injury Always wear appropriate personal protective clothing when operating this equipment e g orange safety vest hard hat safety glasses with side shields hearing protection st...

Страница 7: ...from moving parts of the tool when connected to a hydraulic power source or during operation Operator must clear all bystanders from the work area when handling starting and operating a tool to avoid...

Страница 8: ...ss of operating conditions and or system Sufficient oil cooling is recommended to limit the system fluid temperature Maximum flow must not exceed the recommended rate as noted on the tool specificatio...

Страница 9: ...910161 Hydraulic Rail Drill Phone 262 637 9681 Email custserv racinerailroad com www racinerailroad com 1 2023 Rev 3 1 Original Instructions Page 9 Rail Drill Components...

Страница 10: ...sun This may make them difficult to connect When possible after use connect the free ends of the operating hoses together Hose Types Hydraulic hose types authorized for use with the tool are 1 Labele...

Страница 11: ...on which may be a safety hazard or reduce fluid flows The following fluids work well over a wide temperature range at startup allow moisture to settle out and resist biological growth likely in cool o...

Страница 12: ...to the female coupler The female coupler on the tool is the inlet Quick couplers are marked with a flow direction arrow Pressurized fluid escaping from a damaged hose can penetrate the skin and be inj...

Страница 13: ...the trigger points towards the letters 0 C on trigger 2 For closed center turn trigger spool so that the red dot on the front of the trigger points toward the letters C C on trigger 3 Reattach the tri...

Страница 14: ...to gerotor motor to turn shaft Closed Center Systems A Closed Center System is hydraulic system in which the oil flows from the pump source to the tool in its off position and stops It does not retur...

Страница 15: ...com 1 2023 Rev 3 1 Original Instructions Page 15 The green represents the hydraulic fluid flow path through the drill The trigger is not activated Activation spool closed with no return path The trig...

Страница 16: ...a hydraulic power source Tool and attachment may be hot Hot surfaces can cause serious bodily burns Use caution when working around these components Worn or damaged attachments may fail during use and...

Страница 17: ...l or insert the desired bit in quick change chuck 3 Connect the hydraulic hoses from the hydraulic power source to the tool 4 Start the hydraulic power source Allow power source to run idle for a few...

Страница 18: ...Hydraulic Rail Drill Phone 262 637 9681 Email custserv racinerailroad com www racinerailroad com 1 2023 Rev 3 1 Original Instructions Page 18 Handle Grip Hydraulic Flow Indicators Right Trigger Left T...

Страница 19: ...tlet Adaptors The steel adaptors serve to protect the forged aluminum threads from being damaged from other adaptors or couplers especially tapered NPT pipe thread The adaptors are polarized the outpu...

Страница 20: ...ommon Hook Ups Plumbed w Hose Set Non Conductive Rubber NCR Hoses 8 foot hose 10 foot hose Swivels 2 required Located between the Inlet Outlet adaptors and the hose assembly Used for ease of assembly...

Страница 21: ...rol valves are operable The hydraulic quick couplers and hoses are safe to use Storage Preparation Cover male and female hose whips Store in the upright position Secure tool to prevent it from being k...

Страница 22: ...l 3 Disconnect the existing tool from the hoses and power source 4 Stop the power source flow 5 Disconnect the existing hoses from the known properly operating tool and power source 6 See the tool s o...

Страница 23: ...draulic system Too runs too fast Relief valve blocked or contaminated Check relief valve Clean or replace as necessary Excessive pressure or flow Verify correct hydraulic power source is being used Ad...

Страница 24: ...components loose Factory service may be required Tighten component hardware Damaged O rings or gaskets Replace worn or damaged O rings or gaskets Incorrect grease used in nose housing Remove nose ass...

Страница 25: ...ranty Technical or Field Service Support Warranty Technical or Field Service Support Depending upon the circumstances and availability of technical service personnel we may provide technical assistanc...

Страница 26: ...910161 Hydraulic Rail Drill Phone 262 637 9681 Email custserv racinerailroad com www racinerailroad com 1 2023 Rev 3 1 Original Instructions Page 26 Parts...

Страница 27: ...910161 Hydraulic Rail Drill Phone 262 637 9681 Email custserv racinerailroad com www racinerailroad com 1 2023 Rev 3 1 Original Instructions Page 27...

Страница 28: ...910161 Hydraulic Rail Drill Phone 262 637 9681 Email custserv racinerailroad com www racinerailroad com 1 2023 Rev 3 1 Original Instructions Page 28...

Страница 29: ...910161 Hydraulic Rail Drill Phone 262 637 9681 Email custserv racinerailroad com www racinerailroad com 1 2023 Rev 3 1 Original Instructions Page 29...

Страница 30: ...910161 Hydraulic Rail Drill Phone 262 637 9681 Email custserv racinerailroad com www racinerailroad com 1 2023 Rev 3 1 Original Instructions Page 30...

Страница 31: ...rom the date of the claim for replacement Ordinary wear and tear abuse misuse and neglect are not covered by this warranty Depending upon the circumstances we may provide technical assistance and or t...

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