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910115 

 Loading Arm

  

 

 

Phone: (262) 637-9681  
Email

[email protected]

  

racinerailroad.com

 

3.2023 Rev 2.1 

Page 

6

 of 

23

 

 

Safety Information 

For safe installation and operation of this equipment, carefully read and understand the contents of this 
manual. Improper operation, handling, or maintenance can result in equipment damage and personal 
injury. 

Only trained and authorized personnel should be allowed to operate this machine. In addition, all 
personnel at the worksite should be aware of the safety concerns and their individual responsibilities prior 
to working this machine.  

Please read and comply with all the safety precautions in this manual 

before

 operating this machine. 

Your safety is at risk. 

Safety Terms  

 

DANGER indicates a hazardous operating procedure, practice, or 
condition. If the hazardous situation is not avoided death or 
serious injury will occur. 

 

WARNING indicates a hazardous operating procedure, practice, or 
condition. If the hazardous situation is not avoided death or 
serious injury could occur. 

 

CAUTION indicates a potentially hazardous operating procedure, 
practice, or condition. If the hazardous situation is not moderate or 
minor injury could occur. 

Machine Use and Safety Precautions  

 

Failure to follow safety precautions when operating this equipment can 
result in serious injury or death to the operator or other persons in the 
area.  
Observe the following precautions whenever you are operating, 
working on or near this equipment. 

Do not

 use this machine for other than its intended purpose. 

Do not

 make any modifications without authorization or written approval from Racine Railroad Products. 

Replace all Racine Railroad Products and OEM parts with genuine Racine Railroad Products and OEM 
parts. Using non-OEM parts may compromise the safety of the machine. 

Do not

 wear loose clothing, jewelry, radio belts, etc., when operating, working on or near this equipment. 

They can be caught in moving parts and may result in severe injury. 

Always

 wear appropriate personal protective clothing when operating this equipment: e.g., orange safety 

vest, hard hat, safety glasses with side shields, hearing protection, steel-toed safety boots, leather gloves, 
dust respirator, etc. 

Always

 lift heavy objects with the knees and legs, not the arms and back.  

Always

 keep hands, arms, feet, head, clothing, etc., out of the operating area and away from all rotating 

or moving components when operating, working on or near this machine. 

Always

 make sure that all guards, covers, belts, hoses and operating components are in good working 

order and that all controls are in the appropriate position before starting the engine.  

Содержание 910115

Страница 1: ...Racine Railroad Products 1955 Norwood Court Mount Pleasant WI 53403 Phone 262 637 9681 Fax 262 637 9069 Email custserv racinerailroad com www racinerailroad com Loading Arm 910115 Operating Manual...

Страница 2: ...Rev 2 1 Original Instructions Page ii Loading Arm 910115 Record of Changes Rev No Date Description of Changes Rev 1 4 2007 Initial release Rev 2 10 2019 Branding update new format updated parts list R...

Страница 3: ...7 Specifications 7 Installation 7 Hose Requirements 8 Hose Types 8 Hydraulic Hose Recommendation 8 Hydraulic Fluid Recommendation 9 Tool Connecting Procedures 9 Disconnecting Hoses 10 Section 3 Tool...

Страница 4: ...910115 Loading Arm Phone 262 637 9681 Email custserv racinerailroad com racinerailroad com 3 2023 Rev 2 1 Original Instructions Page iv This page was intentionally left blank...

Страница 5: ...e adjusted to different lengths to accommodate different rail positions Isolated ends allow for use near crossing and switches The arms feature a rotary control valve for operating in a pushing or pul...

Страница 6: ...ions Failure to follow safety precautions when operating this equipment can result in serious injury or death to the operator or other persons in the area Observe the following precautions whenever yo...

Страница 7: ...provided in this manual or other general operating procedures Always disconnect the power source and make sure that all controls are in a safe position and install all appropriate locking and safety d...

Страница 8: ...e near electrical conductors Constructed of thermoplastic or synthetic rubber inner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover 2 Wire braide...

Страница 9: ...Dynavis ISO 46 Shell Shell Tellus S2 VX 32 Sunoco Sunvis 1032 HVI Hydraulic Oil Tool Connecting Procedures 1 Stop the engine before connecting the tool and or hoses to the power unit and when switchin...

Страница 10: ...ull on hoses to drag the power unit or tool Note When possible connect the free ends of uncoupled hoses to prevent build up in the hoses The sun can also increase pressure in the hoses and make connec...

Страница 11: ...rsion chart located next to the system pressure gauge The gauge only reads pressure in the push direction not in the pull direction Before Operating Check the hydraulic fluid level in the reservoir Fu...

Страница 12: ...rail was pulled extend the arm until the clamp ends will open freely 2 Retract the arm to the fully retracted position 3 Close the end clamps 4 Insert the pins to prevent them from being lost Assist...

Страница 13: ...valve into the required position and pump the valve to position the rail as needed Arrow F Removing the Assist Arm 1 To remove the assist arm from the rail relieve the pressure using the jacking syst...

Страница 14: ...ach use with a clean lint free cloth to remove surface contaminants from the tool If the arm fails to extend completely or fails to build pressure check the fluid level in the hydraulic oil reservoir...

Страница 15: ...rvice Support Warranty Technical or Field Service Support Depending upon the circumstances and availability of technical service personnel we may provide technical assistance and or field service supp...

Страница 16: ...910115 Loading Arm Phone 262 637 9681 Email custserv racinerailroad com racinerailroad com 3 2023 Rev 2 1 Page 16 of 23 Loading Arm Drawings and Parts List Service Parts List...

Страница 17: ...910115 Loading Arm Phone 262 637 9681 Email custserv racinerailroad com racinerailroad com 3 2023 Rev 2 1 Page 17 of 23 Assist Arm Drawing...

Страница 18: ...910115 Loading Arm Phone 262 637 9681 Email custserv racinerailroad com racinerailroad com 3 2023 Rev 2 1 Page 18 of 23...

Страница 19: ...T 4 30 SPACER 2 8 LOCK WASHER 2 31 HOSE HYD 1 9 WASHER FLAT 1 32 HANDLE COMPLETE 1 10 BOLT NC X HH 1 33 TUBE SHOURT 1 11 NUT 1 34 HOSE HYD 1 12 FITTING 1 35 FITTING 90 4 13 BOLT NC X 2 HH 2 36 HOSE HY...

Страница 20: ...910115 Loading Arm Phone 262 637 9681 Email custserv racinerailroad com racinerailroad com 3 2023 Rev 2 1 Page 20 of 23 Loading Arm Drawing...

Страница 21: ...910115 Loading Arm Phone 262 637 9681 Email custserv racinerailroad com racinerailroad com 3 2023 Rev 2 1 Page 21 of 23...

Страница 22: ...E HYDRAULIC 1 9 BOLT NC X HH 1 38 HOSE HYDRAUILIC 1 10 NUT NC HH SELF LOCKING 2 39 HOSE HYDRAULIC 1 11 NUT 3 8 NC NYLOCK 3 40 HOSE HYDRAULIC 1 12 NUT NC HH 1 41 FITTING HYDRAULIC 1 13 BOLT NC X 2 HH 2...

Страница 23: ...the claim for replacement Ordinary wear and tear abuse misuse and neglect are not covered by this warranty Depending upon the circumstances we may provide technical assistance and or technical servic...

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