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Operation Manual 

Page 

Of 
10 

EK2 Elastomer Coupling series 20 to 800 

Created 

2019-12-19 

Version 

2021-08-13 

Safety-conscious working 

All  persons  carrying  out  work  concerning  installation,  commissioning,  operation  and  maintenance  must  read  this  manual  in  full  and 
attentively and observe all the safety rules and warnings described.

 

 

Plans / Projectiles: 

o

 

Planning the use 

 

Craftsmen / operators: 

o

 

Implementation of planned activities 

o

 

Operation of the elastomer coupling 

Keep this guide in an appropriate place. Provide these instructions with the elastomer coupling during an operator change. 
 

 

Intended use in compliance with Directive 2014/34/EU (ATEX) 

Only  EK2  elastomer  couplings  with  elastomer  insert  made  of  black,  conductive  TPU  material  with 
marking D at the end of the product code are suitable for use in potentially explosive areas: 

 

Category 

Explosion subgroup

 

EPL 

Temperature 

II 2G 

IIC 

Gb 

T4 

II 2D 

IIIC 

Db 

T135°C 

 

The intended use of the EK2 

elastomer coupling 

is: 

Torque transmission between 2 horizontal shafts with offset. The coupling equals axial, lateral 
and angular offset up to the values specified in the technical data. 

 
Use in zones 1, 2, 21, 22 of subgroups IIC and IIIC. 
The evaluation and labelling are carried out in accordance with DIN EN ISO 80079-36 and 37. 
 
The  operating  parameters  specified  in  this  operating  manual  must  be  adhered  to  and  the  prescribed 
conditions  for  installation,  assembly,  initial  commissioning,  operation,  maintenance  and  dismantling 
must be considered. 
According  to  Directive  2014/34/EU  (ATEX),  the  EK2 

elastomer 

couplings  are  treated  as  a  device  that 

transmits  energy  and  has  its  own  ignition  sources.  Accordingly,  they  must  be  marked  with  CE  and 
receive an EU declaration of conformity as a device. 
 
The  electrical  conductivity  of  the  TPU  material  prevents  the  electrostatic  charging  of  the  elastomer 
insert. This prevents the formation of sparks by the elastomer insert. 

Execution  Shore 

hardness 

Colour  Material  Relative 

attenuation (

Ψ) 

Temperature range 

Properties 

64 D 

black 

TPU 

0,3 

– 0,45 

-10°C to +70°C 

Electrically 
conductive 

 

 

Incorrect  elastomer  material  can  lead  to  a  charge  of  the  elastomer  insert,  which  can  lead  to  an 
effective  source  of  ignition  and  thus  to  an  explosion.  Operate  the 

EK2 

elastomer  coupling  for 

potentially explosive areas only with electroconductive, black elastomer inserts.

 

 

Explanation of the EC Machinery Directive 2006/42/EC 

Due  to  its  elastomer  segments,  the  EK2 

elastomer 

coupling  is  an  elastic  coupling.  As  an  elastic 

coupling, it is a component for installation in different machines with different applications. 
In  accordance  with  the  Machinery  Directive  2006/42/EC  and  the  guideline  for  the  application  of  the 
Machinery Directive 2006/42/EC of the European Commission Enterprise and Industry, 2nd edition June 
2010,  general  editor  Ian  Fraser,  EK2 

elastomer 

coupling  is  as  a  flexible  coupling  a  component  and 

therefore no machine and no incomplete machine. As a component within the meaning of the Machinery 
Directive,  the  EK2 

elastomer 

coupling  is  not  to  be  CE  marked,  receives  neither  CE  declaration  of 

conformity nor incorporation or serial number, and is therefore not covered by the Machinery Directive. 
Conformity  to  Directive  2006/42/EC  can  only  be  declared  as  a  whole  after  it  has  been  installed  in  a 
machine  by  the  manufacturer  of  that  complete  machine.  Information  on  safe  installation,  safe 
commissioning  and  safe  operation  can  be  found  in  this  manual.  Commissioning  is  prohibited  until  the 
requirements of the Machinery Directive are met by the installer through or after integration into the final 
product. 
 

Coupling protection

 

The  installer  shall  provide  suitable  coupling  protection  in  order  to  prevent  contact  between  personal 
body parts or the retraction of parts with the rotating  EK2 

elastomer 

coupling. The cover housing must 

be  sufficiently  robust  as  it  is  intended  to  protect  the  coupling  from  falling  objects.  Openings  should 
ensure a possible heat dissipation. 
 

Содержание EK2

Страница 1: ...elastomer coupling It provides information for proper assembly operation and maintenance Please read them carefully and observe all instructions Failure to do so may lead to malfunctions or failure of...

Страница 2: ...pump designs by EX symbol and grey deposit Bid signs are round with a blue base colour and a white symbol Information is marked with an i This is information about optimized use Environmental requirem...

Страница 3: ...f defects Target groups The manual distinguishes three groups of specialist personnel Plans projectiles Craftsmen operators Service repair The groups have experience in Certificates regulations Accide...

Страница 4: ...of sparks by the elastomer insert Execution Shore hardness Colour Material Relative attenuation Temperature range Properties D 64 D black TPU 0 3 0 45 10 C to 70 C Electrically conductive Incorrect el...

Страница 5: ...peratures to be connected the coupling can become warm up to 135 C A contact of the hot coupling by the operator must be prevented by the coupling protection to be installed by the installer The torqu...

Страница 6: ...3 3 2 Clamping screw ISO 4762 lateral offset angular offset axial offset R W EK2 elastomer couplings shall compensate lateral angular and axial offset of two horizontal shafts by means of an elastomer...

Страница 7: ...Maximum transmittable torque Nm of the clamping hub depends on the bore diameter Series 8 16 19 25 30 32 35 45 50 55 60 65 70 75 80 20 20 35 45 60 60 50 80 100 110 120 150 120 160 180 200 220 300 200...

Страница 8: ...al standards It is the responsibility of the user to use appropriate cover The cover shall have a radial distance from the main outer diameter of the coupling of at least 20 mm and ensure adequate ven...

Страница 9: ...of the devices connected by the EK2 couplings increases the service life of the elastomer insert The loads for the adjacent components are reduced and the smooth running of the entire drive train is...

Страница 10: ...more than 0 1 mm on one side it is worn out and needs to be replaced The alignment of the devices must be checked 2 Determine further test intervals according to the test result but repeated the lates...

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