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6

6

Electrical Installation 

 

WARNING! 

 

 

 ELECTRIC SHOCK CAN KILL 

 

 

Machine grounding and High Frequency Interference Protection 

 
This welder must be grounded to earth. See national electrical codes fro proper grounding methods. 
 
The high frequency generator being similar to a radio transmitter may cause interference to radio, TV 
and other electronic equipment. These problems may be the result of radiated interference. Proper 
grounding methods can reduce or eliminate this. 
 
Radiated interference can develop in the following ways 
 

1.  Direct interference from welder power source 

 

2.  Direct interference from the welding leads 

 

3.  Direct interference radiated from feedback into power lines 

 

4.  Interference from re-radiation by un-grounded metallic objects. 

 
Keeping these contributing factors in mind, installing equipment as per following instructions should 
minimize problems. 
 
 

1.  Keep the welder input power lines as short as possible and enclose as much of them as 

possible in metal conduit or equivalent shielding. There should be a good electrical contact 
between this conduit and ground (Earth). 
 

2.  Keep the work and electrode leads as short as possible. Tape the leads together where 

practical. 
 

3.  Be sure the torch and earth leads rubber coverings are free from cuts and cracks that allow 

welding power leakage  
 

4.  Keep earth lead connection to work in good condition – Clean area on workbench where earth 

clamp is situated on a regular basis. 

 
 

Input Connections 
 

Make sure the voltage, phase and frequency of input power is as specified on machine rating plate 
located at rear of machine. 
 
Have a qualified electrician provide suitable input power as per national electrical codes. Make sure 
machine is earthed / grounded. 
 
Make sure fuse or circuit breaker is correct rating for machine. Using fuses or circuit breakers smaller 
than recommended will result in ‘nuisance’ shut off from welder inrush currents even if welding at low 
amperages. 
 
Failure to follow these instructions can cause immediate failure within the welder and void machines 
warranty. 
 

Содержание I-MIG200

Страница 1: ...I MIG200 MIG MMA WELDER OPERATION INSTRUCTIONS www r techwelding co uk...

Страница 2: ...2 2...

Страница 3: ...aser against the transportation company used Please record your equipment identification below for future reference This information can be found on the data plate at rear of machine Product I MIG200...

Страница 4: ...the MIG welding processes within its output capacity of 200 Amps DC Equipment Limitations The R Tech I MIG 200 is protected from overloads beyond the output ratings and duty cycle as per machine spec...

Страница 5: ...particles towards the welder An abundance of conductive material can cause plant failure Stacking This machine cannot be stacked Transport Unloading Never underestimate the weight of equipment never m...

Страница 6: ...ossible and enclose as much of them as possible in metal conduit or equivalent shielding There should be a good electrical contact between this conduit and ground Earth 2 Keep the work and electrode l...

Страница 7: ...coding Brown wire Live Blue wire Neutral Green Yellow Wire Earth Ground Connecting to a mains electrical supply THIS MACHINE IS OF AN INDUSTRIAL SPECIFICATION AND MUST BE FITTED TO A 20AMP 240V MAINS...

Страница 8: ...load 3A Do not connect to power tools etc 3 Gas inlet connection Connect gas hose to rear of machine and then to regulator on gas bottle Ensure all connections are tight to ensure no loss of gas Make...

Страница 9: ...se to secure Ensure torch is secured tightly to avoid weld power problems To avoid electric shock keep the Mig torch in good condition and replace if any of the insulation is damaged 2 Earth Workpiece...

Страница 10: ...h less splatter and less penetration for thinner materials Higher setting harsher weld with more splatter and penetration for thicker materials 3 Welding Voltage This adjusts the welding voltage weld...

Страница 11: ...ltage This allows the machine to be calibrated to BS if required by your company 8 Amperage LED Display This shows the preset wire feed speed when no welding is being carried out When welding this sho...

Страница 12: ...of reel birds nest when torch switch is released Some times known as reel brake This is set in factory if adjustment is required do not over tighten as this can cause stress to wire feed motor Fig 5...

Страница 13: ...wire feed pressure rollers as this can cause premature motor and roller failure Correct way to adjust tensioners is to slacken off pressure so that wire does not feed slowly adjust pressure until wire...

Страница 14: ...an be dangerous Keep your head out of fumes gases produced from welding Use ventilation or exhaust to remove fumes gases from breathing zone and general area WARNING WELDING SPARKS can cause fire or e...

Страница 15: ...e tune weld arc length to either DIP or SPRAY welding When welding actual voltage and amperage will be shown in corresponding LED display meters on machine Tips on welding aluminium When welding alumi...

Страница 16: ...rs warranty 2 Inspect input and output cables hoses for fraying and cuts replace if damaged present 3 Keep mig torch and earth cables in good condition 4 Clean air vents to ensure proper air flow and...

Страница 17: ...s lit Gas at torch tip No wire feed Check wire feed unit protecting fuse on rear of machine if blown replace with new fuse of same rating If fuse flows again contact R Tech Machine keeps overheating W...

Страница 18: ...18 18 Wiring Diagram...

Страница 19: ...19 19...

Страница 20: ...20 20...

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