manualshive.com logo in svg
background image

 

 

16

16

Maintenance 

 

 

Routine and periodic maintenance 

 
 

 

WARNING! 

 

 
 ELECTRIC SHOCK CAN KILL 
 
 

Turn the input power OFF at the mains switch & fuse box and remove mains plug from socket before 
working on this equipment. 
 
Have a qualified electrician install & service this equipment. 
 
Allow machine to sit for 5 minutes minimum after disconnection from mains power to allow the power 
capacitors to discharge before working inside this equipment. 
 
Do not touch electrically live parts 
 

1.  Periodically (3-6 months depending on use / environment), remove the side/top panels of 

machine and clean out machine with a low pressure dry air line paying particular attention to 
PC Boards, Fan blades and switchgear 
 
Failure to maintain plant can void manufacturers warranty. 
 

2.  Inspect input and output cables & hoses for fraying and cuts, replace if damaged present 

 

3.  Keep mig torch and earth cables in good condition 

 

4.  Clean air vents to ensure proper air flow and cooling 

 

5.  The fan motor has sealed bearings which requires no maintenance 
 
 

 
 

Troubleshooting 

 

Service & repair should only be performed by R-Tech welding trained personnel. Unauthorised repairs 
performed on this equipment may result in danger or injury to the technician and machine operator 
and will invalidate your warranty.  
 
For your safety and to avoid electric shock, please observe all safety notes and precautions detailed 
throughout this manual 
 
The troubleshooting guide is provided to help you locate possible machine malfunctions 
 
If fault / problem is not listed below check our Mig Welder Support page on our website 
 
 

www.r-techwelding.co.uk/support.php

  

 
or contact R-Tech by phone. Contact details can be found on our website 
 
 

 

Содержание I-MIG200

Страница 1: ...I MIG200 MIG MMA WELDER OPERATION INSTRUCTIONS www r techwelding co uk...

Страница 2: ...2 2...

Страница 3: ...aser against the transportation company used Please record your equipment identification below for future reference This information can be found on the data plate at rear of machine Product I MIG200...

Страница 4: ...the MIG welding processes within its output capacity of 200 Amps DC Equipment Limitations The R Tech I MIG 200 is protected from overloads beyond the output ratings and duty cycle as per machine spec...

Страница 5: ...particles towards the welder An abundance of conductive material can cause plant failure Stacking This machine cannot be stacked Transport Unloading Never underestimate the weight of equipment never m...

Страница 6: ...ossible and enclose as much of them as possible in metal conduit or equivalent shielding There should be a good electrical contact between this conduit and ground Earth 2 Keep the work and electrode l...

Страница 7: ...coding Brown wire Live Blue wire Neutral Green Yellow Wire Earth Ground Connecting to a mains electrical supply THIS MACHINE IS OF AN INDUSTRIAL SPECIFICATION AND MUST BE FITTED TO A 20AMP 240V MAINS...

Страница 8: ...load 3A Do not connect to power tools etc 3 Gas inlet connection Connect gas hose to rear of machine and then to regulator on gas bottle Ensure all connections are tight to ensure no loss of gas Make...

Страница 9: ...se to secure Ensure torch is secured tightly to avoid weld power problems To avoid electric shock keep the Mig torch in good condition and replace if any of the insulation is damaged 2 Earth Workpiece...

Страница 10: ...h less splatter and less penetration for thinner materials Higher setting harsher weld with more splatter and penetration for thicker materials 3 Welding Voltage This adjusts the welding voltage weld...

Страница 11: ...ltage This allows the machine to be calibrated to BS if required by your company 8 Amperage LED Display This shows the preset wire feed speed when no welding is being carried out When welding this sho...

Страница 12: ...of reel birds nest when torch switch is released Some times known as reel brake This is set in factory if adjustment is required do not over tighten as this can cause stress to wire feed motor Fig 5...

Страница 13: ...wire feed pressure rollers as this can cause premature motor and roller failure Correct way to adjust tensioners is to slacken off pressure so that wire does not feed slowly adjust pressure until wire...

Страница 14: ...an be dangerous Keep your head out of fumes gases produced from welding Use ventilation or exhaust to remove fumes gases from breathing zone and general area WARNING WELDING SPARKS can cause fire or e...

Страница 15: ...e tune weld arc length to either DIP or SPRAY welding When welding actual voltage and amperage will be shown in corresponding LED display meters on machine Tips on welding aluminium When welding alumi...

Страница 16: ...rs warranty 2 Inspect input and output cables hoses for fraying and cuts replace if damaged present 3 Keep mig torch and earth cables in good condition 4 Clean air vents to ensure proper air flow and...

Страница 17: ...s lit Gas at torch tip No wire feed Check wire feed unit protecting fuse on rear of machine if blown replace with new fuse of same rating If fuse flows again contact R Tech Machine keeps overheating W...

Страница 18: ...18 18 Wiring Diagram...

Страница 19: ...19 19...

Страница 20: ...20 20...

Отзывы: